Chevrolet Sonic Repair Manual: Intake Manifold Cleaning and Inspection
- Clean the intake manifold mating surfaces.
- Inspect the intake manifold (2) for damage.
- Inspect the intake manifold for cracks near metallic inserts.
- Inspect the crankcase ventilation passages in the intake manifold face for blockage.
- Clean the crankcase ventilation passages with compressed air if necessary. Use a maximum of 172 kPa (25 psi) of air pressure.
- Clean the throttle body sealing surface (1).
- Clean the intake manifold to cylinder head sealing surface (3).
- Replace the intake manifold as necessary.
Warning:
Wear safety glasses in order to avoid eye damage.
Intake Manifold Assemble (1.8L LUW and LWE)
Install the 4 NEW multiport fuel injector seals (4).
Install the multiport fuel injection fuel rail (2) and the fuel injectors (3)
to the intake manifold ( ...
Intake Manifold Disassemble
Remove the fuel injection rail ground cable nut (1).
Remove the 2 fuel injection rail bolts (2).
Remove the fuel injection fuel rail assembly (3).
Remove the ...
Other materials:
Instrument Panel Upper Trim Panel Replacement - Left Side
Instrument Panel Upper Trim Panel Replacement - Left Side
Callout
Component Name
Preliminary Procedure
Remove the instrument cluster assembly. Refer to Instrument Cluster
Replacement.
Remove the instrument panel center mo ...
Airbag Sensing and Diagnostic Module Replacement
Airbag Sensing and Diagnostic Module Replacement
Callout
Component Name
Warning: Refer to SIR Warning.
Warning: Do not strike or jolt the inflatable restraint sensing
and diagnostic module (SDM). Before apply ...
Pretensioner Handling and Scrapping
Scrapping Procedure
During the course of a vehicles useful life, certain situations may arise
which will necessitate the disposal of a live (undeployed) pretensioner. The
following information covers the proper procedures for the disposing of a live
(undeployed) pretensioner. Deplo ...
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