Chevrolet Sonic Repair Manual: Intake Manifold Cleaning and Inspection
- Clean the intake manifold mating surfaces.
- Inspect the intake manifold (2) for damage.
- Inspect the intake manifold for cracks near metallic inserts.
- Inspect the crankcase ventilation passages in the intake manifold face for blockage.
- Clean the crankcase ventilation passages with compressed air if necessary. Use a maximum of 172 kPa (25 psi) of air pressure.
- Clean the throttle body sealing surface (1).
- Clean the intake manifold to cylinder head sealing surface (3).
- Replace the intake manifold as necessary.
Warning:
Wear safety glasses in order to avoid eye damage.
Intake Manifold Assemble (1.8L LUW and LWE)
Install the 4 NEW multiport fuel injector seals (4).
Install the multiport fuel injection fuel rail (2) and the fuel injectors (3)
to the intake manifold ( ...
Intake Manifold Disassemble
Remove the fuel injection rail ground cable nut (1).
Remove the 2 fuel injection rail bolts (2).
Remove the fuel injection fuel rail assembly (3).
Remove the ...
Other materials:
Special Tools
Illustration
Tool Number/Description
CH 21177
J 21177-A
Drum to Brake Shoe Clearance Gauge
CH 41013
J 41013
Rotor Resurfacing Kit
C ...
Engine Mount Replacement
Engine Mount Replacement
Callout
Component Name
Preliminary Procedures
Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.
Install the engine support fixture. Refer to Engine Support Fixture.
...
Transmission Fluid Pump Disassemble (6T30)
Table 1:
Fluid Filter Assembly and Torque Converter Fluid Seal
Disassemble
Table 2:
Fluid Pump Disassemble
Fluid Filter Assembly and Torque Converter
Fluid Seal Disassemble
Fluid Filter Assembly and Torque Converter Fluid Seal Disassemble
...
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