Chevrolet Sonic Repair Manual: Liftgate Window Replacement
Special Tools
- BO-24402-A Glass Sealant Remover (Cold Knife)
- BO-39032 Stationary Glass Removal Tool
- Use an adhesive that is approved by GM
For equivalent regional tools, refer to Special Tools
- Removal Procedure
-
- Open the liftgate.
- Remove the liftgate trim. Refer to Liftgate Trim Finish Panel Replacement.
- Disconnect the electrical connectors from the liftgate window defogger bus bar.
- Remove the rear window wiper arm. Refer to Rear Window Wiper Arm Replacement.
- Remove the rear spoiler. Refer to Rear End Spoiler Replacement.
- Cover the following parts to protect from broken glass:
Warning:
Refer to Cracked Window Warning.
Note:
Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
Warning:
Refer to Defroster Outlet Warning.
- Upper dash pad
- Defroster outlets and A/C outlets
- Seats and carpeting
Note:
Keep the cutting edge of the appropriate tool against the window. There are window locating pins, one in each upper corner of the window. Use care Not to remove or cut them off when removing the window. If the window locator pins are cut, it will be necessary to tape the window in place.
- This will allow the auto-adhesive to be separated from the window.
- Leave a base of auto-adhesive on the pinchweld flange.
- The only suitable lubrication is clean water.
- Use BO-24402-A Glass Sealant Remover (Cold Knife).
- BO-39032 Stationary Glass Removal Tool, or equivalent in order to remove the window.
Note:
Keep the cutting edge of appropriate tool the against the window. Do this from inside the vehicle.
- Use the appropraite tool to remove the bottom of the window from the auto-adhesive. Keep the cutting edge of the tool against the window. Do this from inside the vehicle.
- With an assistant, remove the window?€‰(1) from the vehicle.
- Installation Procedure
-
- Install the liftgate window into the opening. Refer to Adhesive Installation of Liftgate Windows.
- Install the rear spoiler. Refer to Rear End Spoiler Replacement.
- Install the rear window wiper arm. Refer to Rear Window Wiper Arm Replacement.
- Connect the liftgate window defogger electrical connectors to the bus bar.
- Install the liftgate trim. Refer to Liftgate Trim Finish Panel Replacement.
- Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
- Close the liftgate.
Full-Cut Method Description
Note:
If corrosion of the pinch-weld flange is present, or if sheet metal
repairs or replacements are required, refinish the pinch-weld flange in
order to present a clean, primer-onl ...
Rear Side Door Stationary Window Replacement
Rear Side Door Stationary Window Replacement
Callout
Component Name
Warning: Refer to Glass and Sheet Metal Handling Warning.
...
Other materials:
Collision Damage Repair
If the vehicle is involved in a collision and it is damaged, have the damage
repaired by a qualified technician using the proper equipment and quality replacement
parts. Poorly performed collision repairs diminish the vehicle resale value, and
safety performance can be compromised in subsequen ...
Clutch and Differential Housing Disassemble
Special Tools
M-680770 Universal Sliding Mallet
R-0007758 Holding Fixture
R-0407008 Counter Shaft Bearing Remover
R-0407010 Input Shaft Needle Bearing Puller and Driver
R-0407013 Gearshift Device Bushing Puller
R-0007761 Universal Handle for Pullers and Installers
T-0207928 Retai ...
Clutch System Description and Operation
Clutch Spin Down Time
Inspect the clutch spin down time as follows:
Apply the parking brake and block the vehicle wheels.
Shift the manual transmission into NEUTRAL.
Start the engine. Run the engine at idle speed.
Engage the clutch.
Disengage the clutch. Wait 9 seconds.
...
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