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Chevrolet Sonic Repair Manual: Lower Control Arm Replacement

Chevrolet Sonic Repair Manual / Chassis / Suspension / Lower Control Arm Replacement

Removal Procedure
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  3. Remove the front wheelhouse rear liner. Refer to Front Wheelhouse Liner Replacement.
  4. Remove the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  5. Disconnect the steering linkage tie rod end from the steering knuckle. Refer to Steering Linkage Outer Tie Rod Replacement.


    6. Note:

    DO NOT reuse the ball joint nut. The nut is NOT reusable.

  6. Remove the lower ball joint nut (1) and bolt (2).

  7. Remove and discard the front lower control bolt (1). Replace with NEW only.

    8. Note:

    DO NOT reuse the rear lower control arm nut. The nut is NOT reusable.

  8. Remove the front lower control arm rear nut (1) and bolt (2).

  9. Push the front brake corner forward and then remove the front lower control arm (1).
Installation Procedure

    Push the front brake corner forward and then position the lower control
  1. Push the front brake corner forward and then position the lower control arm (1) in the vehicle.

    2. Note:

    Install the front lower control arm rear bolt and nut hand tight to hold the lower control arm in place while tightening the front lower control arm bolt.

  2. Install the NEW front lower control arm front bolt (1) and tighten to.
  • First Pass: 115 Y (85 lb ft)

  • Final Pass: plus 65 degrees


Tighten the NEW front lower control arm rear nut (1) to:
  • Tighten the NEW front lower control arm rear nut (1) to:
    • First Pass: 160 Y (118 lb ft)

    • Final Pass: plus 35 degrees



  • Install the NEW lower ball joint bolt (2) and nut (1) and tighten the to nut (1):
    • First Pass: 30 Y (22 lb ft)

    • Second Pass: release 120 degrees

    • Third Pass: 30 Y (22 lb ft)

    • Final Pass: plus 35 degrees

  • Install the steering linkage tie rod end on the steering knuckle. Refer to Steering Linkage Outer Tie Rod Replacement.
  • Install the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  • Install the front wheelhouse rear liner. Refer to Front Wheelhouse Liner Replacement.
  • Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  • Lower the vehicle.
    • Rear Compartment Lid Hinge Torque Rod Replacement
    Rear Compartment Lid Hinge Torque Rod Replacement Callout Component Name Warning: Refer to Hood Hold-Open Device Warning. ...

    Front Wheel Bearing and Hub Replacement
    Special Tools CH-50559 Wheel Hub/Bearing Remover Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jac ...

    Other materials:

    Remote Keyless Entry (RKE) System Operation
    The RKE transmitter may work up to 60 m (195 ft) away from the vehicle. Other conditions can affect the performance of the transmitter. See Remote Keyless Entry (RKE) System. RKE without Remote Start Shown The following buttons are on the transmitter: ...

    Brake Rotor/Drum Balance Inspection
    Support the vehicle drive axle on a suitable hoist. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assemblies from the drive axle. Refer to Tire and Wheel Removal and Installation. Warning: Refer to Work Stall Test Warning. Reinstall the wheel nuts in ...

    Manual Transmission Shift Lever and Selector Lever Cable Replacement
    Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. \i Disconnect the shift lever and selector cable ends (1) from the transmission shift lever and selector levers. Pull the cable retainers (2) to release the shift leve ...

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