Chevrolet Sonic Repair Manual: Main Shaft Disassemble (Gen 2)
Special Tools
69604356 Gear Pullers
For equivalent regional tools, refer to Special Tools.
- Remove the 1st gear thrust washer (1) and the 1st gear (2)
using 69604356 pullersand a hydraulic press.
ii
- Remove the following components:
- 1st gear bearing assembly (1)
- 1st/2nd gear inner blocking ring (2)
- 1st/2nd gear intermediate cone ring (3)
- 1st/2nd gear outer blocking ring (4)
Remove and discard the 1st/2nd gear synchronizer assembly
retaining ring (1).
Remove the 1st/2nd gear synchronizer assembly (1) and 2nd
gear assembly (2) as a unit using 69604356 pullersand a hydraulic press.
Separate the following components:
- 1st/2nd gear synchronizer assembly (1)
- 1st/2nd gear outer blocking ring (2)
- 1st/2nd gear intermediate cone ring (3)
- 1st/2nd gear inner blocking ring (4)
- 2nd gear assembly (5)
Remove the following components:
- 2nd gear bearing assembly (1)
- 3rd gear thrust washer retaining ring (2)
- 3rd gear thrust washer (3)
- 3rd gear assembly (4)
- 3rd gear bearing assembly (5)
- 3rd gear inner blocking ring (6)
- 3rd gear intermediate blocking ring (7)
- 3rd gear outer blocking ring (8)
Remove and discard the 3rd/4th gear synchronizer assembly
retaining ring (1) and the 3rd/4th gear synchronizer assembly thrust washer (2).
Remove the 3rd/4th gear synchronizer assembly (1) and the
4th gear assembly (2) as a unit using 69604356 pullersand a hydraulic press.
Separate the following components:
- 3rd/4th gear synchronizer assembly (1)
- 4th gear outer blocking ring (2)
- 4th gear intermediate blocking ring (3)
- 4th gear inner blocking ring (4)
- 4th gear assembly (5)
Remove the 4th gear bearing assembly (1).
Table 1:
1st Gear Removal
Table 2:
1st Gear Blocking Rings Removal
Table 3:
1st and 2nd Gear Synchronizer Hub Retaining Ring
Removal
Table 4:
1st ...
Special Tools
DT-527-A Adjuster or 5mm drill bit
For equivalent regional tools, refer to Special Tools.
Note: Not using the specified tools may lead to shift system mis-adjustment.
...
Other materials:
Shoulder Belt Replacement - Rear (Sedan)
Shoulder Belt Replacement - Rear
Callout
Component Name
Preliminary Procedure
Remove the rear window panel trim. Refer to Rear Window Panel Trim Replacement.
1
Rear Seat Shoulder Belt Anchor Plat ...
Brake Rotor Thickness Measurement
Warning: Refer to Brake Dust Warning.
If the inboard friction surface of the brake rotor is not accessible, reposition
and support the caliper with the brake pads. Refer to Front Disc Brake Pads
Replacement.
Clean the friction surfaces of the brake rotor with denatured al ...
Vehicle Yaw Sensor Replacement
Vehicle Yaw Sensor Replacement
Callout
Component Name
Preliminary Procedures
Turn the ignition OFF.
Remove the front floor console. Refer to Front Floor Console Replacement.
1
Yaw Sensor Nut ...
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