Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Neutral - Engine Running (Gen 1)

When the gear selector is moved to the Neutral (N) position, the hydraulic and electrical system operation is identical to Park (P) range. However, if Neutral is selected after the vehicle was operating in Reverse (R), the normally-high 35R pressure control solenoid 2 is commanded OFF and the following changes would occur in the hydraulic system.

3-5 Reverse Clutch Releases

Manual Valve

The manual valve is moved to the Neutral position and blocks line pressure from entering the reverse fluid circuit. Reverse fluid, from the 3-5-reverse clutch regulator valve and the clutch select valve, is opened to an exhaust passage at the manual valve.

35R Pressure Control Solenoid 2

The 35R PC solenoid 2 is commanded OFF allowing PCS 35 reverse clutch fluid from the 3-5-reverse clutch regulator valve to exhaust.

3-5-Reverse Clutch Regulator Valve

PCS 35 reverse clutch fluid exhausts, allowing 3-5-reverse clutch regulator valve spring force to move the 3-5-reverse clutch regulator valve to the released position. This allows 35 reverse clutch fluid pressure to exhaust into the compensator feed circuit in order to assist the 3-5-reverse clutch piston spring to quickly release the 3-5-reverse clutch.

3-5-Reverse Clutch

3-5-reverse clutch spring force, assisted by compensator feed pressure, moves the 3-5-reverse clutch piston to release the 3-5-reverse clutch plates and force 35 reverse clutch fluid to exhaust from the 3-5-reverse and 4-5-6 clutch housing assembly. The exhausting 35 reverse clutch fluid pressure is routed to the 3-5-reverse clutch regulator valve where it enters the 35 reverse clutch feed/compensator feed circuit.

Clutch Select Valve

When reverse fluid exhausts from the default override shuttle valve, shift solenoid fluid continues to hold the clutch select valve against clutch select valve spring force allowing 35 reverse clutch feed fluid to exhaust into the reverse circuit.

Neutral?Engine Running

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Manual Shift Shaft and Seal Replacement
Special Tools DT-45201 Cooler Line Seal Remover DT-49101 Seal Installer For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the battery tray. Refer ...

Neutral - Engine Running (Gen 2)
When the gear selector is moved to the Neutral (N) position, the hydraulic and electrical system operation is identical to Park (P) range. However, if Neutral is selected after the vehicle was ope ...

Other materials:

Air Conditioning Compressor Oil Balancing
Draining Procedure Note: Drain and measure as much of the refrigerant oil as possible from the removed compressor. Drain the oil from both the suction and discharge ports of the removed compressor into a clean, graduated container. Rotate the compressor sha ...

Crankshaft Rear Oil Seal Installation
Special Tools EN-658-1 Installer EN-235-6 Installer For equivalent regional tools, refer to Special Tools. Slide the crankshaft rear oil seal (2) across the EN-235-6 installer (1). Install the crankshaft rear oil seal (1) with EN-235-6 installer ...

Secondary Air Injection System Description
The Secondary Air Injection System aids in the reduction of hydrocarbon exhaust emissions during a cold start. This occurs when the start-up engine coolant temperature (ECT) is between −10 to +56?C (14?33?F), the intake air temperature (IAT) is greater than −10?C (14?F) and it has ...

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