Chevrolet Sonic Repair Manual: New Vehicle Break-In

Notice:

The vehicle does not need an elaborate break-in. But it will perform better in the long run if you follow these guidelines:

• Do not drive at any one constant speed, fast or slow, for the first 805 km (500 mi). Do not make full-throttle starts. Avoid downshifting to brake or slow the vehicle.
• Avoid making hard stops for the first 322 km (200 mi) or so. During this time the new brake linings are not yet broken in. Hard stops with new linings can mean premature wear and earlier replacement. Follow this breaking-in guideline every time you get new brake linings.

Following break-in, engine speed and load can be gradually increased.

Jump Starting

For more information about the vehicle battery, see Battery. If the battery has run down, try to use another vehicle and some jumper cables to start your vehicle. Be sure to use the following step ...

Starting System Description and Operation

The starter motors are non-repairable starter motors. They have pole pieces that are arranged around the armature. Both solenoid windings are energized. The pull-in winding circuit is completed to ...

Other materials:

Roof Panel Joint Finish Molding Replacement
Roof Panel Joint Finish Molding Replacement Callout Component Name Caution: Refer to Exterior Trim Emblem Removal Caution. Preliminary Procedures Begin at the rear edge of the roof panel joint finish molding an ...

Intake Manifold Cleaning and Inspection
Clean the intake manifold mating surfaces. Inspect the intake manifold (2) for damage. Inspect the intake manifold for cracks near metallic inserts. Inspect the crankcase ventilation passages in the intake manifold face for blockage. Warning: Wear safety glasses in or ...

Engine Oil Cooler Housing Installation
Clean the engine oil cooler housing to thermostat housing sealing surfaces. Install 2 NEW gaskets. h.\.\,.\\..,v:..// Install the engine oil cooler inlet pipe (3). Install the engine oil cooler housing (1) and the 5 engine oil cooler bolts (2) and t ...