Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection



    Warning:

    Wear safety glasses when using compressed air in order to prevent eye injury.

    Caution:

    To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.

  1. Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
  2. Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
  3. Clean the sealing surfaces from dirt and grease.
  4. Inspect the sealing surface for cracks and damage.
Oil Sump/Pan
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Oil Pan Installation
Special Tools EN-49980 Guidance Pins For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces from old sealing material, dirt, oil and grease. Note: The seal ...

Other materials:

Hood Hold-Open Rod Replacement
Hood Hold-Open Rod Replacement Callout Component Name 1 Hood Hold-Open Rod Warning: When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage ...

Intake Manifold Installation (1.8L LUW and LWE)
Clean the sealing surfaces. Install 4 NEW gaskets. Caution: Refer to Fastener Caution. Install the intake manifold (2) and the 7 intake manifold bolts (1) and tighten to  20 Y (15 lb ft). Install the intake m ...

Exhaust Camshaft Replacement
Removal Procedure Remove the camshaft intake and exhaust sprocket. Refer to Camshaft Intake and Exhaust Sprocket Replacement. Remove and DISCARD the camshaft sprocket bolts (2) and the camshaft position exciter wheels (1). Allow the both camshaft ...

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