Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection
- Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
- Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
- Clean the sealing surfaces from dirt and grease.
- Inspect the sealing surface for cracks and damage.
Warning:
Wear safety glasses when using compressed air in order to prevent eye injury.
Caution:
To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.
Oil Sump/Pan
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Oil Pan Installation
Special Tools
EN-49980 Guidance Pins
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces from old sealing material, dirt, oil and grease.
Note: The seal ...
Other materials:
Front Side Door Lock Cylinder Coding (Free Wheeling)
Special Tools
BO-49753 Assembly Tool
The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are
staggered from side to side, 4 on one side and 4 on the other, are not self-retaining,
and are not snap in.
Note: All lock cylinders for side milled keys ha ...
Intake Camshaft Replacement
Removal Procedure
Remove the camshaft intake and exhaust sprocket. Refer to Camshaft Intake
and Exhaust Sprocket Replacement.
Remove the camshaft bearing cap bolts in sequence shown. Ensure to remove
the bolts one turn at a time until there is no spring tension p ...
3-5-Reverse and 4-5-6 Clutch Housing Assemble (6T30/40/45/50 - Gen 2)
Table 1:
4?? Clutch Piston Installation
Table 2:
4?? Clutch Fluid Dam Installation
Table 3:
3? Reverse Clutch Plates Installation
Table 4:
Reluctor Wheel and Piston Installation
Table 5:
4?? Clutch Plates Installation
Table 6:
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