Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Lubrication / Oil Sump/Pan / Oil Pan Cleaning and Inspection

Warning:

Wear safety glasses when using compressed air in order to prevent eye injury.

Caution:

To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.

Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
Clean the sealing surfaces from dirt and grease.
Inspect the sealing surface for cracks and damage.

Oil Pan Installation

Special Tools EN-49980 Guidance Pins For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces from old sealing material, dirt, oil and grease. Note: The seal ...

Other materials:

Parking Brake Adjustment (Drum Brake)
Note: The park brake cable adjusting nut is a nylon lock type. Use ONLY HAND TOOLS whenever tightening or loosening the adjusting nut. Apply and fully release the park brake several times. Verify that the park brake lever releases completely. Turn ON the ignition. Verify the red B ...

Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove and DISCARD the 6 engine flywheel bolts (2). Remove the engine flywheel (1). ...

Timing Belt Idler Pulley Replacement
Timing Belt Idler Pulley Replacement Callout Component Name Preliminary Procedure Remove the timing belt. Refer to Timing Belt Replacement. 1 Timing Belt Idler Pulley Bolt Caution: Refer to ...

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