Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair
- Repair Procedure
-
- Pressure test the cooling system. Refer to Cooling System Leak Testing.
- Grind the fracture surface (1) with a proper tool.
- Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)
drill.
- Install the new radiator mounting pin (2).
Note:
If the radiator is leaky, replace it. Refer to Radiator Replacement.
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- Install the nut (3).
- Install the radiator mounting pin (2) with the bolt (1).
Note:
The bolt should not be longer than 35 mm (1.38 in)
.
Caution:
Refer to Fastener Caution.
- Tighten the bolt 5 Y (44 lb in)
.
Radiator Inlet Hose Replacement (LUV)
Radiator Inlet Hose Replacement
Callout
Component Name
Preliminary Procedures
Drain the engine coolant. Refer to Cooling System Dra ...
Radiator Outlet Hose Replacement (LDE LUW)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, Refer to Special Tools.
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Fill ...
Other materials:
Front Bumper Fascia Tow Eye Access Hole Cover Replacement
Front Bumper Fascia Tow Eye Access Hole Cover Replacement
Callout
Component Name
1
Front Bumper Fascia Front Tow Eye Access Hole Cover
Procedure
Using a small flat-bladed tool, release the cover from the front
...
Headlining Trim Panel Replacement (Sedan with Sunroof)
Headlining Trim Panel Replacement
Callout
Component Name
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish trims.
If the material is damaged ...
Brake Rotor Assembled Lateral Runout Correction - Indexing
Special Tools
CH-45101-100 Conical Brake Rotor Washers
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Brake Dust Warning.
Note:
Brake rotor thickness variation MUST be checked BEFORE checking
for assembled lateral runout (LRO). Thi ...
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