Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair
- Repair Procedure
-
- Pressure test the cooling system. Refer to Cooling System Leak Testing.
- Grind the fracture surface (1) with a proper tool.
- Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)
drill.
- Install the new radiator mounting pin (2).
Note:
If the radiator is leaky, replace it. Refer to Radiator Replacement.
lh __
- Install the nut (3).
- Install the radiator mounting pin (2) with the bolt (1).
Note:
The bolt should not be longer than 35 mm (1.38 in)
.
Caution:
Refer to Fastener Caution.
- Tighten the bolt 5 Y (44 lb in)
.
Radiator Inlet Hose Replacement (LUV)
Radiator Inlet Hose Replacement
Callout
Component Name
Preliminary Procedures
Drain the engine coolant. Refer to Cooling System Dra ...
Radiator Outlet Hose Replacement (LDE LUW)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, Refer to Special Tools.
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Fill ...
Other materials:
Door Lock and Ignition Lock Folding and Non-Folding Key Cutting
High Security keys are available from the service parts system.
Obtain the key code from the security card or from the GM Dealer World, Parts,
Key Code Look Up system.
If you have the key code and access to a Triax-E., BD Laser or other code key
cutting machine from the GM Dealer Equipment C ...
Special Tools
Illustration
Tool Number/Description
EL 38758
EL 50074
J 38758
Parasitic Draw Test Switch
EL 50313
EL 42000
EL 50076
J 42000
...
Heater Inlet Hose Replacement (LDE, LUW)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Disengage the heater inlet hose quick connect clip (1) at the heater
...
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