Chevrolet Sonic Repair Manual: Rear Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Body Exterior / Panels / Rear Side Door Replacement

Rear Side Door Replacement
Callout	Component Name
Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the rear door trim panel. Refer to Rear Side Door Trim Replacement.
1	Rear Side Door Check Link Bolt to Body Caution: Refer to Fastener Caution. Procedure Remove the water deflector. Disconnect the door electrical connector. Support the door before removing the hinge bolts. With an assistant, remove the door. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse. Tighten 22?€‰Y (16?€‰lb?€‰ft)
2	Rear Side Door Hinge Bolt to Door (Qty:?€‰2) Tighten 32?€‰Y (24?€‰lb?€‰ft)
3	Rear Side Door Hinge Bolt to Door (Qty:?€‰2) Tighten 32?€‰Y (24?€‰lb?€‰ft)
4	Rear Side Door Assembly Procedure When replacing the door it is necessary to transfer all of the internal components. If the door striker needs adjust. Refer to Rear Side Door Lock Striker Adjustment. Rear door adjustment. Refer to Rear Side Door Adjustment.

Rear Side Door Check Link Replacement

Rear Side Door Check Link Replacement Callout Component Name Preliminary Procedures Move the window to the full up position. Re ...

Rear Side Door Upper Front Auxiliary Weatherstrip Retainer Replacement

Rear Side Door Upper Front Auxiliary Weatherstrip Retainer Replacement Callout Component Name 1 Front Side Door Upper Fr ...

Other materials:

Adhesive Installation of Rear Windows
Warning: Refer to Glass and Sheet Metal Handling Warning. Use a urethane adhesive systems which meet GM Specification GM?€‰3651G. Remove all mounds or loose pieces of urethane adhesive from the pinchweld area. If the original window is being reused, remove all but approxi ...

Piston, Connecting Rod, and Bearing Installation
Special Tools EN-470-B Angular Torque Wrench For equivalent regional tools, refer to Special Tools. Adjust the piston ring joints as follows: Upper compression ring (1). Lower compression ring (4). Oil rings (2) or (3). Oil ring spacer (5). ...

Throttle Body Heater Inlet Hose Replacement (LUW)
Throttle Body Heater Inlet Hose Replacement Callout Component Name Preliminary Procedure Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. Drain the cooling system. Refer to Cooling ...

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