Chevrolet Sonic Repair Manual: Rear Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Rear Side Door Replacement

Rear Side Door Replacement
Callout	Component Name
Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the rear door trim panel. Refer to Rear Side Door Trim Replacement.
1	Rear Side Door Check Link Bolt to Body Caution: Refer to Fastener Caution. Procedure Remove the water deflector. Disconnect the door electrical connector. Support the door before removing the hinge bolts. With an assistant, remove the door. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse. Tighten 22?€‰Y (16?€‰lb?€‰ft)
2	Rear Side Door Hinge Bolt to Door (Qty:?€‰2) Tighten 32?€‰Y (24?€‰lb?€‰ft)
3	Rear Side Door Hinge Bolt to Door (Qty:?€‰2) Tighten 32?€‰Y (24?€‰lb?€‰ft)
4	Rear Side Door Assembly Procedure When replacing the door it is necessary to transfer all of the internal components. If the door striker needs adjust. Refer to Rear Side Door Lock Striker Adjustment. Rear door adjustment. Refer to Rear Side Door Adjustment.

Rear Side Door Outer Panel Replacement

Removal Procedure Warning: Refer to Glass and Sheet Metal Handling Warning. Note: According to different corrosion warranties, only the regional mandatory joini ...

Rear Side Door Stationary Window Replacement

Rear Side Door Stationary Window Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. ...

Other materials:

Special Tools (MIT Tool Instructions)
Bluetooth Pairing for Vehicles with Radio RPO: UF7 Either reset the pin code on the radio to 0000, or go under Device Info on the radio and see what the pin code is (to enter it later on the MIT). Turn the BT discoverable ON in the radio Bluetooth settings. Press Pair De ...

Tire Dismounting and Mounting (Match Mounting)
Match mounting is required on any wheel/tire assembly not within RFV specification. Important: If a wheel/tire assembly is not within the RFV specification after match mounting, the tire must be returned to the tire manufacturer. All wheel weights should be removed prior ...

Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with Catalytic Converter Replacement. Remove the engine oil cooler pipe bolts (1) an ...

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