Chevrolet Sonic Repair Manual: Rear Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Rear Side Door Replacement

Rear Side Door Replacement
Callout	Component Name
Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the rear door trim panel. Refer to Rear Side Door Trim Replacement.
1	Rear Side Door Check Link Bolt to Body Caution: Refer to Fastener Caution. Procedure Remove the water deflector. Disconnect the door electrical connector. Support the door before removing the hinge bolts. With an assistant, remove the door. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse. Tighten 22?€‰Y (16?€‰lb?€‰ft)
2	Rear Side Door Hinge Bolt to Door (Qty:?€‰2) Tighten 32?€‰Y (24?€‰lb?€‰ft)
3	Rear Side Door Hinge Bolt to Door (Qty:?€‰2) Tighten 32?€‰Y (24?€‰lb?€‰ft)
4	Rear Side Door Assembly Procedure When replacing the door it is necessary to transfer all of the internal components. If the door striker needs adjust. Refer to Rear Side Door Lock Striker Adjustment. Rear door adjustment. Refer to Rear Side Door Adjustment.

Rear Side Door Outer Panel Replacement

Removal Procedure Warning: Refer to Glass and Sheet Metal Handling Warning. Note: According to different corrosion warranties, only the regional mandatory joini ...

Rear Side Door Stationary Window Replacement

Rear Side Door Stationary Window Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. ...

Other materials:

Interior Care
To prevent dirt particle abrasions, regularly clean the vehicle's interior. Immediately remove any soils. Note that newspapers or dark garments that can transfer color to home furnishings can also permanently transfer color to the vehicle's interior. Use a soft bristle brush to remove d ...

Roof Outer Panel Replacement (4NB)
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Disable the SIR system. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove all ...

Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
Removal Procedure Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. Open the 2 positive crankcase ventilation pipe retainer clips (2) and (3). Note: Move retainer clamp (1) in direction of the arrow. ...

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