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Chevrolet Sonic Repair Manual: Rear Wheel Bearing and Hub Replacement (Disc Brake)

Chevrolet Sonic Repair Manual / Chassis / Suspension / Rear Wheel Bearing and Hub Replacement (Disc Brake)

Special Tools

EN–45059 Angle Meter

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.

    Caution:

    Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.

  3. Without disconnecting the hydraulic brake flex hose, remove and support the rear brake caliper and bracket as an assembly. Refer to Rear Brake Caliper Replacement.
  4. Remove the rear brake rotor. Refer to Rear Brake Rotor Replacement.


  5. Remove the wheel speed sensor bolt (1).
  6. Remove the wheel speed sensor (2).

  7. Remove and DISCARD the 4 wheel bearing/hub mounting bolts (1).

  8. Remove the wheel bearing/hub assembly (2) and rear brake shield (1) from the rear axle.
Installation Procedure

    Position the rear brake shield (1) and wheel bearing/hub assembly (2)
  1. Position the rear brake shield (1) and wheel bearing/hub assembly (2) in the rear axle.

    2. Caution:

    Refer to Fastener Caution.

  2. Install the 4 NEW wheel bearing/hub mounting bolts (1) and tighten a first pass to 58 Y (43 lb ft)

    . Tighten the bolts evenly, in a cross-pattern.



  3. Install the wheel speed sensor (2).
  4. Install the wheel speed sensor bolt (1) and tighten to 6 Y (53 lb in)

    .

  5. Install the brake rotor. Refer to Rear Brake Rotor Replacement.
  6. Install the brake caliper and bracket as an assembly. Refer to Rear Brake Caliper Replacement.
  7. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  8. Lower the vehicle.
Hub/Axle Flange and Wheel Stud Runout Inspection
Special Tools GE-8001 Dial Indicator Set , or equivalent Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Mark the location of the wheels to the wheel studs and mar ...

Rear Wheel Bearing and Hub Replacement (Drum Brake)
Rear Wheel Bearing and Hub Replacement Callout Component Name Preliminary Procedures Raise and support the vehicle. Refer to Liftin ...

Other materials:

Brake Pedal Travel Measurement and Inspection
Special Tools CH-28662 Brake Pedal Effort Gauge For equivalent regional tools, refer to Special Tools. With the ignition OFF and the brakes cool, apply the brakes 3–5 times, or until the brake pedal becomes firm, in order to deplete the brake booster power reserve. In ...

Flushing
Special Tools BO 42220 Universal 12V Leak Detection Lamp GE 41447 R-134A A/C Tracer Dye Box of 24 GE 45268 A/C Flush Adapter Kit For equivalent regional tools, refer to Special Tools. Note: Flushing with the ACR 2000 is not intended to remove metal from the A/C ...

3-5-Reverse and 4-5-6 Clutch Housing Assemble (6T30/40/45/50 - Gen 2)
Table 1: 4?? Clutch Piston Installation Table 2: 4?? Clutch Fluid Dam Installation Table 3: 3? Reverse Clutch Plates Installation Table 4: Reluctor Wheel and Piston Installation Table 5: 4?? Clutch Plates Installation Table 6: ...

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