Chevrolet Sonic Repair Manual: Repairing Damaged Wire Insulation
If the wire insulation has been chafed, or broken, enough to show the conductive portion of the wire, and the wire is not damaged, determine the length of insulation that needs to be repaired. If the repair is less than 280?€‰mm (11?€‰in), cut the wire within the damaged area. Then slide the appropriate heat shrink tubing (listed below) over the wire, and repair the wire by splicing the wires together. Refer to Splicing Copper Wire Using Splice Sleeves. Once the wire is spliced together slide heat shrink tubing over the damaged area and apply heat to seal the repaired wire.
If the wire is damaged, or the damaged area is larger than 280?€‰mm (11?€‰in), then replace the damaged wire by splicing in a new section of wire. Refer to Splicing Copper Wire Using Splice Sleeves.
|
GM Part Number |
Diameter |
Description |
Color |
Length |
||
|---|---|---|---|---|---|---|
|
Metric |
English |
Metric |
English |
|||
|
12355003 |
9.5?€‰mm |
0.375?€‰in |
Tubing, Shrink 3/8 |
Black |
305?€‰mm |
12?€‰in |
|
12355005 |
12.7?€‰mm |
0.5?€‰in |
Tubing, Shrink 1/2 |
Black |
305?€‰mm |
12?€‰in |
|
12355011 |
19.1?€‰mm |
0.75?€‰in |
Tubing, Shrink 3/4 |
Black |
305?€‰mm |
12?€‰in |
|
12355008 |
25.4?€‰mm |
1.0?€‰in |
Tubing, Shrink 1.00 |
Black |
305?€‰mm |
12?€‰in |
|
Metric Wire Sizes (mm?€‰2) |
AWG Sizes |
|---|---|
|
0.13 |
26 |
|
0.21 |
24 |
|
0.32 |
22 |
|
0.52 |
20 |
|
0.83 |
18 |
|
1.31 |
16 |
|
2.09 |
14 |
|
3.31 |
12 |
|
5.27 |
10 |
|
8.37 |
8 |
|
13.3 |
6 |
|
21.2 |
4 |
|
33.6 |
2 |
|
53.5 |
1/0 |
Rear Window Panel Trim Replacement
Rear Window Panel Trim Replacement
Callout
Component Name
Preliminary Procedures
Remove the body lock pillar upper trim panel. Refe ...
Roof Rail Front Assist Handle Replacement
Roof Rail Front Assist Handle Replacement
Callout
Component Name
1
Roof Rail Front Assist Handle Fastener (Qty:?€‰2) ...
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The rear compartment lid lock cylinder uses 7 of the 7 cut positions. The tumbler
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Note: All lock cylinders for side milled keys have right and left
tum ...
Front Side Door Window Regulator Handle Replacement
Front Side Door Window Regulator Handle Replacement
Callout
Component Name
1
Front Side Door Window Regulator Handle Clip
Procedure
Use the appropriate tool, remove the clip from handle.
2
...
Low and Reverse and 1-2-3-4 Clutch Housing, Low and Reverse Clutch Assembly,
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Callout
Component Name
1
1??? Clutch Backing Plate
2
1??? Clu ...
0.0075