Chevrolet Sonic Repair Manual: Replacement Wheels Description
Replace the wheel if any of the following conditions exist:
- The wheel exhibits excessive runout.
- The wheel is bent.
- The wheel is cracked.
- The wheel is severely rusted.
- The wheel is severely corroded.
- The wheel leaks air.
Warning:
If you are replacing the wheel(s), the wheel stud(s), the wheel nut(s) or the wheel bolt(s), install only new GM original equipment parts. Installation of used parts or non-GM original equipment parts may cause the wheel to loosen, loss of tire air pressure, poor vehicle handling and loss of vehicle control resulting in personal injury.
Note:
Air leaks caused by porosity on aluminum wheels are repairable.
Caution:
The use of non-GM original equipment wheels may cause:
- Damage to the wheel bearing, the wheel fasteners and the wheel
- Tire damage caused by the modified clearance to the adjacent vehicle components
- Adverse vehicle steering stability caused by the modified scrub radius
- Damage to the vehicle caused by the modified ground clearance
- Speedometer and odometer inaccuracy
Replace the wheel, the wheel studs and the wheel/nuts, or the wheel bolts if applicable, if any of the following conditions exist:
- The wheel has elongated bolt holes.
- The wheel/nuts, or bolts if applicable, loosen repeatedly.
Steel wheel identification is stamped into the wheel near the valve stem.
Aluminum wheel identification is cast into the inboard side of the wheel.
P-Metric Sized Tires Description
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Replacement tires should be ...
Special Tools
Illustration
Tool Number/ Description
CH 41013
J 41013
Rotor Resurfacing kit
C ...
Other materials:
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
Latch Housing Replacement.
Remove the bracket fastener (1).
Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler p ...
Fuel Tank Draining
Warning: Refer to Gasoline/Gasoline Vapors Warning.
Note: The fuel tank must be drained with a suitable, commercially-available
fuel removal unit and suction hose - follow safety regulations and national
legislation. The fuel tank is fitted with a refill limit float valve. T ...
Throttle Body Installation
Install the throttle body (2) and a NEW throttle body
seal ring (1).
Caution: Refer to Fastener Caution.
Install the 4 throttle body bolts (3) and tighten to
8 Y (71 lb in).
...
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