Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Instrument Panel Compartment Replacement
Instrument Panel Compartment Replacement Callout Component Name Preliminary Procedure Remove the right instrument panel upper trim panel. Refer to Instrument Panel Upper Trim Panel Replacement - Right Side. ...

Evaporator Air Temperature Sensor Replacement (LHD)
Evaporator Air Temperature Sensor Replacement Callout Component Name 1 Evaporator Air Refrigerant Temperature Sensor Procedures Disconnect the refrigerant temperature sensor electrical connector. Twist an ...

Crankcase Ventilation System Inspection/Diagnosis
Results of Incorrect Operation A plugged positive crankcase ventilation (PCV) orifice or hose may cause the following conditions: Rough idle Stalling or slow idle speed Oil leaks Oil in the throttle body Sludge in the engine Functional Check With thes ...

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