Chevrolet Sonic Repair Manual: Separating Parts
Note:
- Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
- Many internal engine components will develop specific wear patterns on their friction surfaces.
- When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.
Separate, mark, or organize the following components:
- Piston and the piston pin
- Piston to the specific cylinder bore
- Piston rings to the piston
- Connecting rod to the crankshaft journal
- Connecting rod to the bearing cap—A paint stick or etching/engraving type tool are recommended. Stamping the connecting rod or cap near the bearing bore may affect component geometry.
- Crankshaft main and connecting rod bearings
- Camshaft and valve tappets
- Valve to the valve guide
- Valve spring and shim to the cylinder head location
- Engine block main bearing cap location and direction
- Oil pump drive and driven gears
Replacing Engine Gaskets
Gasket Reuse and Applying Sealants
Do not reuse any gasket unless specified.
Gaskets that can be reused will be identified in the service procedure.
Do not apply sealant to any ...
Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris
will cause engine damage. An automobile engine is a combination of many machined,
honed, polished and lapped surf ...
Other materials:
Liftgate Hinge Replacement
Liftgate Hinge Replacement
Callout
Component Name
Preliminary Procedures
Remove the liftgate. Refer to Liftgate Replacement.
Lower the rear of the headliner to access the inner bolts. Refer
to Headlining Trim Panel Replac ...
Front Bumper Upper Impact Bar Replacement
Front Bumper Upper Impact Bar Replacement
Callout
Component Name
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
1
Front Bumper Impact Bar Bolt (Qt ...
Water Pump Pulley Replacement (LUW)
Removal Procedure
Remove the air cleaner housing. Refer to Air Cleaner Assembly Replacement.
Support the engine with a suitable jack.
Remove the engine mount. Refer to Engine Mount Replacement.
Raise engine to access the bolts.
Loosen the 3 water pu ...
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