Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Separating Parts

Note:

  • Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly.
  • Many internal engine components will develop specific wear patterns on their friction surfaces.
  • When disassembling the engine, internal components MUST be separated, marked, or organized in a way to ensure installation to their original location and position.

Separate, mark, or organize the following components:

Replacing Engine Gaskets
Gasket Reuse and Applying Sealants Do not reuse any gasket unless specified. Gaskets that can be reused will be identified in the service procedure. Do not apply sealant to any ...

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Other materials:

Front and Rear Suspension Modification Kit Installation
Installation Instruction Part Number 23158166 23158167 Tools Required CH 49375 Strut Rod Nut Socket For equivalent regional tools, refer to Vehicle Service Manual. Front Strut Removal Procedure Remove the air inlet grille panel. Refer to Vehicle Service Manual. Raise a ...

Aluminum Wheel Porosity Repair
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation. Inflate the tire to the manufacturer specified pressure as stated on the tire. Submerge the tire/wheel into a water bath in order t ...

Heater and Air Conditioning Evaporator and Blower Module Removal and Installation
Heater and Air Conditioning Evaporator and Blower Module Removal and Installation Callout Component Name Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Drain the cooling sy ...

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