Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Rear Wiper/Washer System Description and Operation
The rear window wiper motor is located inside the hatchback door and is directly
connected to the rear window wiper. Ignition voltage is supplied to the rear wiper
motor through the wiper switch. The hatchback rear window washer systems equipped
with a separate washer fluid pump, hose, and noz ...
Front and Rear Suspension Modification Kit Installation
Installation Instruction Part Number
23158166
23158167
Tools Required
CH 49375 Strut Rod Nut Socket
For equivalent regional tools, refer to Vehicle Service Manual.
Front Strut Removal Procedure
Remove the air inlet grille panel. Refer to Vehicle Service Manual.
Raise a ...
Remote Control Door Lock, Theft Deterrent, and Remote Start Transmitter Package
Installation
Installation Instructions Part Number
22880351
20997377
95198137
22901614
92233547
Kit Usage
This kit adds remote start to vehicles without option BTV. The vehicle
must also have an automatic transmission. Both can be verified by using the
GM Vehicle Inquiry System (GMVIS) ...
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