Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Front Bumper Upper Impact Bar Replacement
Front Bumper Upper Impact Bar Replacement
Callout
Component Name
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
1
Front Bumper Impact Bar Bolt (Qt ...
Rear Side Door Window Switch Bezel Replacement
Rear Side Door Window Switch Bezel Replacement
Callout
Component Name
Preliminary Procedure
Remove the rear side door trim. Refer to Rear Side Door Trim Replacement.
1
Rear Side Door Pull Handle ...
Exhaust System Replacement
Removal Procedure
Special Tools
CH-6614 Chain Pipe Cutter
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Protective Goggles and Glove Warning
Warning: Refer to Exhaust Service Warning.
Raise and support the vehicle. Refer to Lifting ...
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