Chevrolet Sonic Repair Manual: Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surfaces with minor tolerances. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
Use the proper tools to measure the components when checking for excessive wear. Components not within the manufacturer's specification must be repaired or replaced.
Lubricate all moving parts with engine oil or a specified assembly lubricant. This will provide lubrication for initial start up.
When the components are reinstalled into an engine, return the components to their original location, position, and direction.
Separating Parts
Note:
Disassembly of the piston, press fit design piston pin, and connecting
rod may create scoring or damage to the piston pin and piston pin bore.
If the piston, pin, and connectin ...
Special Tools
Illustration
Tool Number/Description
207649
Rod Hairpins
547324
Flange Screws
...
Other materials:
Windows
Manual Windows
If equipped, use the window crank to open and close each window.
See Manual Windows.
Power Windows
If equipped, press the switch down to open the window. Pull the front of the
switch up to close it.
The switches work when the vehicle is in ON/RUN or ACC/ ACCESSORY, or when Re ...
TPMS Sensor Matching Process
Each TPMS sensor has a unique identification code. The identification code needs
to be matched to a new tire/wheel position after rotating the tires or replacing
one or more of the TPMS sensors. The TPMS sensor matching process should also be
performed after replacing a spare tire with a road ...
Dinghy Towing RS Model with Automatic Transmission
Caution
If the vehicle is towed with all four wheels on the ground, the drivetrain
components could be damaged. The repairs would not be covered by the vehicle warranty.
Do not tow the vehicle with all four wheels on the ground.
The vehicle was not designed to be towed with all four wheels o ...
0.0046