Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 1)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / Transmission Assembly / Shift Fork Cleaning and Inspection (Gen 1)

Warning:

Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

Clean the following components with a suitable solvent. Air dry all the parts.

3rd and 4th shift fork assembly (1)
5th shift blocking guide (2)
3rd and 4th shift shaft (3)
1st and 2nd shift fork assembly (4)
1st and 2nd shift shaft (5)
5th shift fork assembly (6)
Reverse shift shaft (7)
Reverse shift fork assembly (8)

Inspect the following components for excessive wear, fractures or distortion.

3rd and 4th shift fork assembly (1)
5th shift blocking guide (2)
1st and 2nd shift fork assembly (3)
5th shift fork assembly (4)
Reverse shift fork assembly (5)

Inspect the shift shaft lever bushings for excessive wear.

Inspect the shift fork nylon inserts (1) for wear.

Replace parts that are fractured, excessively worn, or distorted.

Replace an excessively worn or burred shift shaft.

Transmission Assembly

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Shift Fork Cleaning and Inspection (Gen 2)

Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Other materials:

Conference Calling
Conference calling and three-way calling must be supported on the Bluetooth phone and enabled by the wireless service carrier to work. To start a conference while in a current call: 1. Turn or press the Push/MENU/ TUNE knob. 2. Select Enter Number. 3. Enter the character sequence then select C ...

Selecting the Alert Timing
The Collision Alert control is on the steering wheel. Press COLLISION ALERT to set the alert timing to far, medium, near or off. The first button press shows the current control setting on the DIC. Additional button presses will change this setting. The chosen setting will remain until it is ...

Radio/Audio System Description and Operation
The entertainment system on this vehicle may have several different configurations available to it. To determine the specific configuration of the vehicle, please see the Service Parts ID Label, and refer to RPO Code List. Each item in the list below represents topics covered in detail below. ...

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