Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 1)
- Clean the following components with a suitable solvent. Air dry all the parts.
Warning:
Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.
- 3rd and 4th shift fork assembly (1)
- 5th shift blocking guide (2)
- 3rd and 4th shift shaft (3)
- 1st and 2nd shift fork assembly (4)
- 1st and 2nd shift shaft (5)
- 5th shift fork assembly (6)
- Reverse shift shaft (7)
- Reverse shift fork assembly (8)
- 3rd and 4th shift fork assembly (1)
- 5th shift blocking guide (2)
- 1st and 2nd shift fork assembly (3)
- 5th shift fork assembly (4)
- Reverse shift fork assembly (5)
Shift Fork Cleaning and Inspection (Gen 2)
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
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Other materials:
Front Wheelhouse Liner Replacement (Front)
Front Wheelhouse Liner Replacement
Callout
Component Name
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
1
Front Wheelhouse Liner Scr ...
Fuel Tank Heat Shield Replacement
Removal Procedure
Support the fuel tank with a suitable jack.
Remove the fuel tank strap fasteners (1) and lower the fuel tank straps (2).
Remove the fuel tank heat shield fasteners (1) and remove the fuel tank
heat shield (2).
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Control Valve Body Assembly Disassemble (Gen 1)
Control Valve Body Assembly Disassemble
Callout
Component Name
1
Control Solenoid Valve Support
2
Control Valve Body Bolt M5 x 40.5 (Qty: 1)
3
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