Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 1)



    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

  1. Clean the following components with a suitable solvent. Air dry all the parts.

  • Inspect the following components for excessive wear, fractures or distortion.

  • Inspect the shift shaft lever bushings for excessive wear.

  • Inspect the shift fork nylon inserts (1) for wear.
  • Replace parts that are fractured, excessively worn, or distorted.
  • Replace an excessively worn or burred shift shaft.
  • Transmission Assembly
    ...

    Shift Fork Cleaning and Inspection (Gen 2)
    Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

    Other materials:

    Driver or Passenger Seat Shoulder Belt Replacement (with A69)
    Driver or Passenger Seat Shoulder Belt Replacement Callout Component Name Warning: Refer to SIR Warning. Warning: Refer to SIR Inflator Module Handling and Storage Warning. Warning: Refer to SIR ...

    Intake Manifold Cleaning and Inspection
    Clean the intake manifold mating surfaces. Inspect the intake manifold (2) for damage. Inspect the intake manifold for cracks near metallic inserts. Inspect the crankcase ventilation passages in the intake manifold face for blockage. Warning: Wear safety glasses in or ...

    Fluid Passages (Gen 2)
    Figure 1: Torque Converter and Differential Housing - Case Side Figure 2: Fluid Pump Body - Fluid Pump Cover Side Figure 3: Fluid Pump Cover - Fluid Pump Body Side Figure 4: Case - Torque Converter and Differential Housing Side Fig ...

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