Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 1)



    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

  1. Clean the following components with a suitable solvent. Air dry all the parts.

  • Inspect the following components for excessive wear, fractures or distortion.

  • Inspect the shift shaft lever bushings for excessive wear.

  • Inspect the shift fork nylon inserts (1) for wear.
  • Replace parts that are fractured, excessively worn, or distorted.
  • Replace an excessively worn or burred shift shaft.
  • Transmission Assembly
    ...

    Shift Fork Cleaning and Inspection (Gen 2)
    Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

    Other materials:

    Radio Replacement (With US8)
    Radio Replacement Callout Component Name Preliminary Procedure Remove the instrument panel center molding. Refer to Instrument Panel Center Molding Replacement. 1 Radio Bolts (Qty: 4) ...

    Rear Side Door Trim Replacement (Hatchback)
    Rear Side Door Trim Replacement Callout Component Name Preliminary Procedure Remove the rear side door upper rear trim panel. Refer to Rear Side Door Upper Rear Trim Panel Replacement. 1 Rear Si ...

    Wheel Drive Shaft Inner Joint Inspection
    Inspection Procedure Remove the front wheel drive shaft inner joint and boot. Refer to Front Wheel Drive Shaft Replacement. Remove the wheel drive shaft tripod bushing (1) from the tripod housing (3). Remove the wheel drive shaft tripod housi ...

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