Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 1)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / Transmission Assembly / Shift Fork Cleaning and Inspection (Gen 1)

Warning:

Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

Clean the following components with a suitable solvent. Air dry all the parts.

3rd and 4th shift fork assembly (1)
5th shift blocking guide (2)
3rd and 4th shift shaft (3)
1st and 2nd shift fork assembly (4)
1st and 2nd shift shaft (5)
5th shift fork assembly (6)
Reverse shift shaft (7)
Reverse shift fork assembly (8)

Inspect the following components for excessive wear, fractures or distortion.

3rd and 4th shift fork assembly (1)
5th shift blocking guide (2)
1st and 2nd shift fork assembly (3)
5th shift fork assembly (4)
Reverse shift fork assembly (5)

Inspect the shift shaft lever bushings for excessive wear.

Inspect the shift fork nylon inserts (1) for wear.

Replace parts that are fractured, excessively worn, or distorted.

Replace an excessively worn or burred shift shaft.

Transmission Assembly

...

Shift Fork Cleaning and Inspection (Gen 2)

Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Other materials:

Headlamp Switch Replacement
Headlamp Switch Replacement Callout Component Name Preliminary Procedure Remove the instrument panel lower trim pad cover. Refer to Instrument Panel Lower Trim Pad Cover Replacement 1 Headlamp S ...

Fluid Cooler Outlet Hose Replacement
Removal Procedure Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement Remove the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement ...

Electronic Park Lock Description and Operation
If the vehicle is equipped with automatic transmission and a floor mounted console gear shift, it has an electronic park lock system (EPL). The EPL system purpose is to prevent the ignition key from being turned to the OFF position when the transmission is in any position other than PARK and t ...

0.0053