Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 2)



    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

  1. Clean the following components with a suitable solvent. Air dry all the parts.

  • Inspect the following components for excessive wear, fractures or distortion.

  • Inspect the shift shaft lever bushings for excessive wear.

  • Inspect the shift fork nylon inserts (1) for wear.
  • Replace parts that are fractured, excessively worn, or distorted.
  • Replace an excessively worn or burred shift shaft.
  • Shift Fork Cleaning and Inspection (Gen 1)
    Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

    Synchronizers Assemble
    1st/2nd Gear Synchronizer iv Note: When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together ...

    Other materials:

    Drivetrain and Front Suspension Frame Skid Plate Replacement
    Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the mounting bolts (1) for the front suspension frame skid plate. Remove the front suspension frame skid plate (2). Installation Procedure ...

    Valve Lifter Replacement
    Special Tools EN-845 Suction Device For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the camshaft. Refer to Camshaft Replacement. Note: Mark the assignments. Remove the valve lifter (1) use the EN-845 suction device ...

    Fuel Tank Filler Door Latch Housing Replacement
    Fuel Tank Filler Door Latch Housing Replacement Callout Component Name Preliminary Procedures Remove the rear wheelhouse panel liner. Refer to Rear Wheelhouse Liner Replacement. Remove the fuel tank filler door. Refer to ...

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