Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 2)



    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

  1. Clean the following components with a suitable solvent. Air dry all the parts.

  • Inspect the following components for excessive wear, fractures or distortion.

  • Inspect the shift shaft lever bushings for excessive wear.

  • Inspect the shift fork nylon inserts (1) for wear.
  • Replace parts that are fractured, excessively worn, or distorted.
  • Replace an excessively worn or burred shift shaft.
  • Shift Fork Cleaning and Inspection (Gen 1)
    Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

    Synchronizers Assemble
    1st/2nd Gear Synchronizer iv Note: When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together ...

    Other materials:

    SIR Service Precautions
    General Service Instructions Warning: When performing service on or near the SIR components or the SIR wiring, the SIR system must be disabled. Refer to SIR Disabling and Enabling . Failure to observe the correct procedure could cause deployment of the SIR components, person ...

    Special Tools
    Illustration Tool Number/Description CH 21177 J 21177-A Drum to Brake Shoe Clearance Gauge CH 41013 J 41013 Rotor Resurfacing Kit C ...

    Intake Manifold Disassemble (1.8L LUW and LWE)
    Remove the intake manifold absolute pressure sensor bolt (1). Remove the manifold absolute pressure sensor (2) from the intake manifold (3). Remove the intake manifold mount (2) from the intake manifold (1). Remove the throttle body seal& ...

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