Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 2)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / Transmission Assembly / Shift Fork Cleaning and Inspection (Gen 2)

Warning:

Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

Clean the following components with a suitable solvent. Air dry all the parts.

3rd and 4th shift fork assembly (1)
5th shift blocking guide (2)
3rd and 4th shift shaft (3)
1st and 2nd shaft block (4)
1st and 2nd shift fork assembly (5)
1st and 2nd shift shaft (6)
5th shift fork assembly (7)
Reverse shift shaft (8)
Reverse shift fork assembly (9)
Reverse fork block (10)

Inspect the following components for excessive wear, fractures or distortion.

3rd and 4th shift fork assembly (1)
5th shift blocking guide (2)
1st and 2nd shift fork assembly (3)
1st and 2nd shaft block (4)
5th shift fork assembly (5)
Reverse shift fork assembly (6)
Reverse fork block (7)

Inspect the shift shaft lever bushings for excessive wear.

Inspect the shift fork nylon inserts (1) for wear.

Replace parts that are fractured, excessively worn, or distorted.

Replace an excessively worn or burred shift shaft.

Shift Fork Cleaning and Inspection (Gen 1)

Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Synchronizers Assemble

1st/2nd Gear Synchronizer iv Note: When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together ...

Other materials:

Delayed Locking
This feature delays the actual locking of the doors until five seconds after all doors are closed. Delayed locking can only be turned on when the Unlocked Door Anti Lockout feature has been turned off. When is pressed on the driver or passenger door power lock switch while the door is open, ...

Front Differential Carrier Cleaning and Inspection
Front Differential Carrier Cleaning and Inspection Callout Component Name Caution: After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission compo ...

Control Valve Channel Plate Cleaning and Inspection (6T30/40/45/50 - Gen 2)
34 Control Valve Channel Plate Cleaning and Inspection Callout Component Name 1 Control Valve Body Spacer Plate Retainer 2 Channel Plate to Valve Body Spacer Plate Assembly 3 ...

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