Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 2)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / Transmission Assembly / Shift Fork Cleaning and Inspection (Gen 2)

Warning:

Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

Clean the following components with a suitable solvent. Air dry all the parts.

3rd and 4th shift fork assembly (1)
5th shift blocking guide (2)
3rd and 4th shift shaft (3)
1st and 2nd shaft block (4)
1st and 2nd shift fork assembly (5)
1st and 2nd shift shaft (6)
5th shift fork assembly (7)
Reverse shift shaft (8)
Reverse shift fork assembly (9)
Reverse fork block (10)

Inspect the following components for excessive wear, fractures or distortion.

3rd and 4th shift fork assembly (1)
5th shift blocking guide (2)
1st and 2nd shift fork assembly (3)
1st and 2nd shaft block (4)
5th shift fork assembly (5)
Reverse shift fork assembly (6)
Reverse fork block (7)

Inspect the shift shaft lever bushings for excessive wear.

Inspect the shift fork nylon inserts (1) for wear.

Replace parts that are fractured, excessively worn, or distorted.

Replace an excessively worn or burred shift shaft.

Shift Fork Cleaning and Inspection (Gen 1)

Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Synchronizers Assemble

1st/2nd Gear Synchronizer iv Note: When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together ...

Other materials:

Communication Interface Module Replacement
Communication Interface Module Replacement Callout Component Name Preliminary Procedure Remove the instrument panel lower compartment. Refer to Instrument Panel Lower Compartment Replacement. Remove the instrument pa ...

Camshaft Position Actuator Adjuster Installation
Special Tools EN-6340 Camshaft Adjuster Locking Tool EN-6628-A Camshaft Locking Tool EN-45059 Angle Meter For equivalent regional tools, refer to Special Tools. Note: Note the arrows. Turn the camshaft by the hexagon until the groove on the end of the camshafts is ...

Shift Fork Cleaning and Inspection (Gen 1)
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the following components with a suitable solvent. Air dry all the parts. 3rd and ...

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