Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 2)



    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

  1. Clean the following components with a suitable solvent. Air dry all the parts.

  • Inspect the following components for excessive wear, fractures or distortion.

  • Inspect the shift shaft lever bushings for excessive wear.

  • Inspect the shift fork nylon inserts (1) for wear.
  • Replace parts that are fractured, excessively worn, or distorted.
  • Replace an excessively worn or burred shift shaft.
  • Shift Fork Cleaning and Inspection (Gen 1)
    Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

    Synchronizers Assemble
    1st/2nd Gear Synchronizer iv Note: When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together ...

    Other materials:

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    Special Tools EL-42059 Cigar Lighter Socket Remover . For equivalent regional tools. Refer to Special Tools Removal Procedure Remove the auxiliary power outlet fuse from the fuse block. Remove the receptacle: Look into the receptacle. There are two 3?€‰mm ( ...

    Liftgate Strut Replacement
    Liftgate Strut Replacement Callout Component Name 1 Liftgate Strut Warning: When a lift gate hold open device is being removed or installed, provide alternate support to avoid the possibility of damage ...

    Air Cleaner Assembly Replacement
    Air Cleaner Assembly Replacement Callout Component Name 1 Air Cleaner Outlet Duct Clamp. Procedure Loosen clamp and remove air cleaner outlet duct from air cleaner assembly. 2 Mass ...

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