Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 2)



    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

  1. Clean the following components with a suitable solvent. Air dry all the parts.

  • Inspect the following components for excessive wear, fractures or distortion.

  • Inspect the shift shaft lever bushings for excessive wear.

  • Inspect the shift fork nylon inserts (1) for wear.
  • Replace parts that are fractured, excessively worn, or distorted.
  • Replace an excessively worn or burred shift shaft.
  • Shift Fork Cleaning and Inspection (Gen 1)
    Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

    Synchronizers Assemble
    1st/2nd Gear Synchronizer iv Note: When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together ...

    Other materials:

    Replacement Bulbs
    Exterior Lamp Bulb Number Back-Up Lamp 921 Front Fog Lamp H8 Front Parking/Turn Signal Lamp 7444NA High-Beam Headlamp 9005LL ...

    Front Fog Lamp Bulb Replacement
    Front Fog Lamp Bulb Replacement Callout Component Name Preliminary Procedure Remove either the left front or right front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. Disconnect the electrical connector t ...

    Steering Wheel and Column Description and Operation
    The steering wheel and column have the following 4 primary functions: Vehicle steering Vehicle security Driver convenience Driver safety Vehicle Steering The steering wheel is the first link between the driver and the vehicle. The steering wheel is fastened to a steer ...

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