Chevrolet Sonic Repair Manual: Starter Replacement (LUW)
- Removal Procedure
-
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
- Remove the intake manifold brace fasteners (1) and remove the intake manifold brace (2).
- Remove the starter solenoid battery positive fastener (2) and the starter mounting stud/fastener (1).
- Remove the battery positive and negative cable (3) from the starter.
- Remove the starter solenoid fastener (1) and the engine harness terminal (2) from the starter solenoid.
- Remove the starter mounting fastener (1) and the starter (3) from the vehicle.
Note:
The starter mounting fastener can be accessed from the top of the engine, with the battery tray removed.
- Installation Procedure
-
- Install the starter (3) into position and tighten the starter mounting
fastener (1) to 25 Y (18 lb ft)
.
- Install the engine harness terminal (2) to the starter solenoid and
tighten the solenoid fastener (1) to 9 Y (80 lb in)
.
- Install the battery negative cable terminal and the starter mounting
stud/fastener (1) to the starter. Tighten to 25 Y (18 lb ft)
.
- Install the positive battery cable terminal to the starter solenoid
and tighten the fastener (2) to 9 Y (80 lb in)
.
- Install the intake manifold brace (2) and mounting fasteners (1). Tighten
to 8 Y (71 lb in)
.
- Install the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Caution:
Refer to Fastener Caution.
- Install the starter (3) into position and tighten the starter mounting
fastener (1) to 25 Y (18 lb ft)
Starter Replacement (LUV)
Removal Procedure
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Raise and support the vehicle. Refer to Lifting and J ...
Starting System Description and Operation
The starter motors are non-repairable starter motors. They have pole pieces that
are arranged around the armature. Both solenoid windings are energized. The pull-in
winding circuit is completed to ...
Other materials:
Front Upper Grille Replacement
Front Upper Grille Replacement
Callout
Component Name
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
1
Radiator Upper Grille Assembly Screw (Qty:? ...
Airbag Steering Wheel Module Coil Centering
Note: If a double wire harness strap is installed onto the wire
harness assembly and steering column, the original holder for the wire strap(s)
MUST be reused during installation.
Remove the wire harness strap(s) where necessary.
Caution: The new SIR coil assembly will ...
Tire Rotation
In order to equalize wear, rotate the tires at the specified intervals. Also,
rotate the tire and wheel assembly whenever you notice uneven tire wear.
Radial tires tend to wear faster in the shoulder area, particularly in front
positions, due to design. Radial tires in non-drive locations may ...
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