Chevrolet Sonic Repair Manual: Synchronizers Assemble

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / Transmission Assembly / Synchronizers Assemble

1st/2nd Gear Synchronizer

Note:

When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.

Install the synchronizer inserts (1) into the 1st/2nd gear synchronizer hub (2).
Install the 1st/2nd gear synchronizer hub (2) into the 1st/2nd gear synchronizer sleeve (3).

3rd/4th Gear Synchronizer

Install the synchronizer inserts (1) into the 3rd/4th

Install the synchronizer inserts (1) into the 3rd/4th gear synchronizer hub (2).
Install the 3rd/4th gear synchronizer hub (2) into the 3rd/4th gear synchronizer sleeve (3).

5th Gear Synchronizer

Install the synchronizer inserts (1) into the 5th

Install the synchronizer inserts (1) into the 5th gear synchronizer hub (3).
Install the 5th gear synchronizer hub (3) into the 5th gear synchronizer sleeve (2).

Shift Fork Cleaning and Inspection (Gen 2)

Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Synchronizers Cleaning and Inspection

Note: When servicing the synchronizers, retain them in the order that they are removed. Mark the parts to ensure the correct position for inspection and assembly. Clean all ...

Other materials:

Finish Care
Application of aftermarket clearcoat sealant/wax materials is not recommended. If painted surfaces are damaged, see your dealer to have the damage assessed and repaired. Foreign materials such as calcium chloride and other salts, ice melting agents, road oil and tar, tree sap, bird droppings, ...

GM Mobility Reimbursement Program
This program is available to qualified applicants for cost reimbursement of eligible aftermarket adaptive equipment required for the vehicle, such as hand controls or a wheelchair/ scooter lift for the vehicle. For more information on the limited offer, visit www.gmmobility.com or call the ...

Rear Brake Caliper Bracket Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Note: DO NOT use any ai ...

0.0068