Chevrolet Sonic Repair Manual: Synchronizers Assemble

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / Transmission Assembly / Synchronizers Assemble

1st/2nd Gear Synchronizer

Note:

When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.

Install the synchronizer inserts (1) into the 1st/2nd gear synchronizer hub (2).
Install the 1st/2nd gear synchronizer hub (2) into the 1st/2nd gear synchronizer sleeve (3).

3rd/4th Gear Synchronizer

Install the synchronizer inserts (1) into the 3rd/4th

Install the synchronizer inserts (1) into the 3rd/4th gear synchronizer hub (2).
Install the 3rd/4th gear synchronizer hub (2) into the 3rd/4th gear synchronizer sleeve (3).

5th Gear Synchronizer

Install the synchronizer inserts (1) into the 5th

Install the synchronizer inserts (1) into the 5th gear synchronizer hub (3).
Install the 5th gear synchronizer hub (3) into the 5th gear synchronizer sleeve (2).

Shift Fork Cleaning and Inspection (Gen 2)

Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Synchronizers Cleaning and Inspection

Note: When servicing the synchronizers, retain them in the order that they are removed. Mark the parts to ensure the correct position for inspection and assembly. Clean all ...

Other materials:

Body Control System Description and Operation
The body control system consists of the body control module (BCM), communications, and various input and outputs. Some inputs, outputs and messages require other modules to interact with the BCM. The BCM also has discrete input and output terminals to control the vehicle's body functions. ...

Automatic Transmission Flex Plate Installation
Special Tools EN-652 Automatic Transmission Flex Plate Holder For equivalent regional tools, refer to Special Tools. Clean the automatic transmission flex plate bolt threads. Install the automatic transmission flex plate (2) and the EN-652 holder to hold the automatic tran ...

Transmission Mount Bracket Replacement - Rear
Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front suspension skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement. Using a suitable jack stand, support the rear of the ...

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