Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Thrust Washer and Bearing Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Thrust Washer and Bearing Cleaning and Inspection



    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

    Caution:

    Do not allow the bearings to spin. Turn them slowly by hand. Spinning the bearings may damage the race and the rollers.

  1. Mark or tag the bearings in order to ensure they are properly installed in the correct location.
  2. Clean all of the roller bearings, needle bearings, and ball bearings in a suitable solvent and air dry all the parts.
  3. Inspect the bearings and races for the following conditions:
  • Inspect the cage bearings for being bent or for having damaged cages.
  • Replace the bearings with any of the above conditions.
  • Replace mated bearing parts when only one part is damaged.
  • Inspect the thrust washers for scoring or wear.
  • Replace any faulty thrust washers.
  • Do not file surfaces which have been hardened and precision ground.
  • Special Tools
    Illustration Tool Number/Description 3-0207944 Main Shaft Tapered Bearing Insert Tool 3950628 ...

    Transmission Assemble (Gen 1)
    Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer ...

    Other materials:

    Power Windows Description and Operation
    Power Window System Components The power window system consists of the following components: Driver window switch Front passenger window switch Left rear window switch Right rear window switch Window regulator motors in each of the doors Body control module ...

    Intake Manifold Installation
    Clean the sealing surfaces. Install the intake manifold (1) along with a NEW intake manifold gasket. Caution: Refer to Fastener Caution. Install the 6 intake manifold bolts (1) and tighten to  20 Y (15 lb ft). ...

    Bushing and Mating Shaft Inspection
    Note: Proper bushing and corresponding mating shaft inspection should be performed before replacing the bushing, shaft, and in some cases, the component which houses the bushing. Thoroughly clean and dry the bushing and shaft surfaces before inspecting for damage. Any of the followin ...

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