Chevrolet Sonic Repair Manual: Thrust Washer and Bearing Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Thrust Washer and Bearing Cleaning and Inspection

Warning:

Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

Caution:

Do not allow the bearings to spin. Turn them slowly by hand. Spinning the bearings may damage the race and the rollers.

Mark or tag the bearings in order to ensure they are properly installed in the correct location.
Clean all of the roller bearings, needle bearings, and ball bearings in a suitable solvent and air dry all the parts.
Inspect the bearings and races for the following conditions:

Roughness
Brinelling
Pitting

Inspect the cage bearings for being bent or for having damaged cages.

Replace the bearings with any of the above conditions.

Replace mated bearing parts when only one part is damaged.

Inspect the thrust washers for scoring or wear.

Replace any faulty thrust washers.

Do not file surfaces which have been hardened and precision ground.

Special Tools

Illustration Tool Number/Description 3-0207944 Main Shaft Tapered Bearing Insert Tool 3950628 ...

Transmission Assemble (Gen 1)

Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer ...

Other materials:

Instrument Panel Upper Compartment Door Latch Replacement
Instrument Panel Upper Compartment Door Latch Replacement Callout Component Name 1 Instrument Panel Upper Compartment Door Latch Procedures Open the instrument panel compartment door. Unsnap the instrument com ...

Starting System Description and Operation
The starter motors are non-repairable starter motors. They have pole pieces that are arranged around the armature. Both solenoid windings are energized. The pull-in winding circuit is completed to the ground through the starter motor. The windings work together magnetically to pull and hold in ...

Cylinder Head Disassemble
Special Tools EN-840 Pliers/Remover EN-8062 Valve Spring Compressor EN-8062-5 Adapter EN-50717-2 Compressor Assembly of EN-50717 Kit For equivalent regional tools, refer to Special Tools. Install the EN-50717?E assembly (1) to the EN-8062 compressor (4). Install the E ...

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