Chevrolet Sonic Repair Manual: Thrust Washer and Bearing Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Thrust Washer and Bearing Cleaning and Inspection

Warning:

Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

Caution:

Do not allow the bearings to spin. Turn them slowly by hand. Spinning the bearings may damage the race and the rollers.

Mark or tag the bearings in order to ensure they are properly installed in the correct location.
Clean all of the roller bearings, needle bearings, and ball bearings in a suitable solvent and air dry all the parts.
Inspect the bearings and races for the following conditions:

Roughness
Brinelling
Pitting

Inspect the cage bearings for being bent or for having damaged cages.

Replace the bearings with any of the above conditions.

Replace mated bearing parts when only one part is damaged.

Inspect the thrust washers for scoring or wear.

Replace any faulty thrust washers.

Do not file surfaces which have been hardened and precision ground.

Special Tools

Illustration Tool Number/Description 3-0207944 Main Shaft Tapered Bearing Insert Tool 3950628 ...

Transmission Assemble (Gen 1)

Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer ...

Other materials:

Rear Side Door Window Regulator Replacement (Sedan)
Rear Side Door Window Regulator Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. Preliminary Procedure Remove the front side door window from the guide. Do Not remove ...

Battery Charging
Special Tools EL 50313 Battery Tester For equivalent regional tools, refer to Special Tools. Diagnostic Aids For best results, use an automatic taper-rate battery charger with a voltage capability of 16 V. The charging area should be well ventilated. Do not charge a bat ...

Turbocharger Installation
Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Replace the connect fittings on the turbocharger coolant feed pipe and the turbocharger coolant return pipe. Refer to Turbocharger Disassemble and Turbocharger Ass ...

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