Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Timing Belt Idler Pulley Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Valvetrain / Valvetrain Timing / Timing Belt Idler Pulley Installation

Special Tools

EN-45059 Angle Meter

For equivalent regional tools, refer to Special Tools.



    Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  1. Re-cut the timing belt idler pulley thread.
  2. Install the timing belt idler pulley (2) and tighten the NEW timing belt idler pulley bolt (1) a first pass to 20 Y (15 lb ft)

    .

  3. Tighten the NEW timing belt idler pulley bolt a second pass to an additional 120 degrees

    , using the EN-45059 meter.

  4. Tighten the NEW timing belt idler pulley bolt a final pass to an additional 15 degrees

    , using the EN-45059 meter.

Timing Belt Upper Front Cover Replacement
Timing Belt Upper Front Cover Replacement Callout Component Name 1 Timing Belt Upper Front Cover Fastener (Qty: 2) ...

Timing Belt Idler Pulley Removal
Remove the timing belt idler pulley bolt (1). Remove the timing belt idler pulley (2). ...

Other materials:

Rear End Panel Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Note: The rear end lower panel reinforcement extension is made of Ultra High Strength Dual Phase St ...

Special Tools
Illustration Tool Number/ Description CH-24319-B CH-43631 J-24319-B J-43631 Ball Joint Remover CH-50559 Wheel Hub / Bearing Remover / Installer Kit CH-5 ...

Engine Coolant Thermostat Replacement (LUV)
Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. Remove the engine coolant temperature sensor connector (1). Disconnect the radi ...

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