Chevrolet Sonic Repair Manual: Timing Belt Idler Pulley Installation
Special Tools
EN-45059 Angle Meter
For equivalent regional tools, refer to Special Tools.
- Re-cut the timing belt idler pulley thread.
- Install the timing belt idler pulley (2) and tighten the NEW timing belt
idler pulley bolt (1) a first pass to 20 Y (15 lb ft)
.
- Tighten the NEW timing belt idler pulley bolt a second pass to an additional
120 degrees
, using the EN-45059 meter.
- Tighten the NEW timing belt idler pulley bolt a final pass to an additional
15 degrees
, using the EN-45059 meter.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Timing Belt Upper Front Cover Replacement
Timing Belt Upper Front Cover Replacement
Callout
Component Name
1
Timing Belt Upper Front Cover Fastener (Qty: 2) ...
Timing Belt Idler Pulley Removal
Remove the timing belt idler pulley bolt (1).
Remove the timing belt idler pulley (2).
...
Other materials:
Sunroof Window Height and Opening Fit Adjustment
Note: Correct adjustment cannot be achieved if the sunroof window
is closed from vent position.
Cycle the sunroof window from full open to closed position.
.,
Note: Do Not remove or lower headliner to access sunroof window
screws.
Loosen the adjusting screws on ...
Rear Brake Hose Replacement (Axle to Caliper)
Removal Procedure
Warning: Refer to Brake Dust Warning.
Warning: Refer to Brake Fluid Irritant Warning.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal
and Install ...
Piston, Connecting Rod, and Bearing Removal
Install the crankshaft balancer bolt.
Set the pistons 1 and 4 to TDC in direction of engine rotation.
Note: Note cylinder sequence.
Mark the connecting rod with the connecting rod bearing cover (1).
Remove the 4 connecting rod bearing caps bol ...
0.007