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Chevrolet Sonic Repair Manual: Timing Belt Inspection

Chevrolet Sonic Repair Manual / Powertrain / Engine / Valvetrain / Valvetrain Timing / Timing Belt Inspection

Special Tools

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Remove the timing belt upper front cover. Refer to Timing Belt Upper Front Cover Removal.


  2. Set the crankshaft balancer in the direction of the engine rotation to "1st cylinder TDC" (mark 1).
  3. Remove the camshaft cover. Refer to Camshaft Cover Removal.


    4. Note:

    The right half of the EN-6340 locking tool can be recognized by the lettering “right?E arrow, on the tool.

  4. Prepare the right half of the EN-6340 locking tool .
    1. Remove the 2 bolts (2).
    2. Remove the front panel (1) from the EN-6340 locking tool  -right.


    Note:

    • The spot type marking (4) on the intake camshaft position actuator adjuster does not correspond to the groove of the EN-6340 locking tool  - left (1) during this process, but must be somewhat above.
    • The spot type marking (3) on the exhaust camshaft position actuator adjuster must correspond to the groove on EN-6340 locking tool  - right (2).
  5. Insert the EN-6340 locking tool  - left (1) and the EN-6340 locking tool  - right (2) in the camshaft position actuator adjuster.


    6. Note:

    If the EN-6628-A locking tool cannot be inserted, the timing must be set.

  6. Align the camshafts horizontally by the hexagon (arrows) until the EN-6628-A locking tool can be inserted in both camshafts.


  7. Insert the EN-6628-A locking tool  (1) into the camshafts.
Installation Procedure
  1. Remove the EN-6628-A locking tool .
  2. Remove the EN-6340 locking tool .
  3. Install the camshaft cover. Refer to Camshaft Cover Installation.
  4. Install the timing belt upper front cover. Refer to Timing Belt Upper Front Cover Installation.
Timing Belt Center Front Cover Replacement
Timing Belt Center Front Cover Replacement Callout Component Name Preliminary Procedure Remove the timing belt upper front cover. R ...

Timing Belt Installation
Special Tools EN-6333 Locking Pin EN-6340 Locking Tool For equivalent regional tools, refer to Special Tools. Note: The timing belt drive gear and oil pump housing must align. ...

Other materials:

When to Add Engine Oil
1.8L Shown, 1.4L Similar If the oil is below the minimum mark on the dipstick, add 1 L (1 qt) of the recommended oil and then recheck the level. See “Selecting the Right Engine Oil” in this section for an explanation of what kind of oil to use. For engine oil crankcase capacity, see Cap ...

Fabric/Carpet/Suede
Start by vacuuming the surface using a soft brush attachment. If a rotating brush attachment is being used during vacuuming, only use it on the floor carpet. Before cleaning, gently remove as much of the soil as possible using one of the following techniques: Gently blot liquids with a pap ...

Tire and Wheel Removal and Installation
Special Tools CH-41013 Rotor Resurfacing Kit CH-42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel cover ...

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