Chevrolet Sonic Repair Manual: Timing Belt Inspection
Special Tools
- EN-6340 Locking Tool
- EN-6628-A Locking Tool
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Remove the timing belt upper front cover. Refer to Timing Belt Upper
Front Cover Removal.
- Set the crankshaft balancer in the direction of the engine rotation
to "1st cylinder TDC" (mark 1).
- Remove the camshaft cover. Refer to Camshaft Cover Removal.
Note:
The right half of the EN-6340 locking tool can
be recognized by the lettering “right?E arrow, on the tool.
- Prepare the right half of the EN-6340 locking tool .
- Remove the 2 bolts (2).
- Remove the front panel (1) from the EN-6340 locking tool
-right.
Note:
- The spot type marking (4) on the intake camshaft position actuator
adjuster does not correspond to the groove of the EN-6340
locking tool - left (1) during this process, but must be somewhat
above.
- The spot type marking (3) on the exhaust camshaft position actuator
adjuster must correspond to the groove on EN-6340 locking
tool - right (2).
- Insert the EN-6340 locking tool - left (1) and the EN-6340
locking tool - right (2) in the camshaft position actuator adjuster.
Note:
If the EN-6628-A locking tool cannot be inserted,
the timing must be set.
- Align the camshafts horizontally by the hexagon (arrows) until the
EN-6628-A locking tool can be inserted in both camshafts.
- Insert the EN-6628-A locking tool (1) into the camshafts.
- Installation Procedure
-
- Remove the EN-6628-A locking tool .
- Remove the EN-6340 locking tool .
- Install the camshaft cover. Refer to Camshaft Cover Installation.
- Install the timing belt upper front cover. Refer to Timing Belt Upper
Front Cover Installation.
Timing Belt Center Front Cover Replacement
Callout
Component Name
Preliminary Procedure
Remove the timing belt upper front cover. R ...
Special Tools
EN-6333 Locking Pin
EN-6340 Locking Tool
For equivalent regional tools, refer to Special Tools.
Note: The timing belt drive gear and oil pump housing must align.
...
Other materials:
Rear Side Door Upper Rear Trim Panel Replacement (Hatchback)
Rear Side Door Upper Rear Trim Panel Replacement
Callout
Component Name
1
Rear Side Door Upper Rear Trim Panel Assembly
Procedure
Pull the door upper rear trim panel away from the rear side door.
...
Hood Primary Latch Release Cable Replacement
iv
Hood Primary Latch Release Cable Replacement
Callout
Component Name
Preliminary Procedures
Remove the radiator opening upper cover. Refer to Front Opening
Upper Cover Replacement.
Remove the air inlet grille. Refer to A ...
Wheel Drive Shaft Outer Joint Inspection
Disassembly Procedure
Remove the outer constant velocity (CV) joint and boot from the wheel
drive shaft. Refer to Front Wheel Drive Shaft Outer Joint and Boot Replacement.
Remove any lubricant from the CV joint.
Note: Position the cage and the inner race so they a ...
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