Chevrolet Sonic Repair Manual: Timing Belt Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Valvetrain / Valvetrain Timing / Timing Belt Installation

Special Tools

EN-6333 Locking Pin
EN-6340 Locking Tool

For equivalent regional tools, refer to Special Tools.

Note:

The timing belt drive gear and oil pump housing must align.

Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt, to cylinder 1 TDC of combustion stroke.

Note:

The right half of the EN-6340 locking tool can be recognized by the lettering right, arrow, on the tool.

Prepare the right half of the EN-6340 locking tool .

Remove the 2 bolts (2).
Detach the front panel (1) from the EN-6340 locking tool - right.

Note:

The spot type marking (4) on the intake camshaft adjuster does not correspond to the groove of the EN-6340 locking tool - left (1) during this process, but must be somewhat above.
The spot type marking (3) on the exhaust camshaft adjuster must correspond to the groove on EN-6340 locking tool - right (2).

Insert the EN-6340 locking tool - left (1) and the EN-6340 locking tool - right (2) in the camshaft adjuster.

Note:

Observe direction of rotation.

Insert the timing belt (1).

Apply tension to the timing belt tensioner (2) in the direction of the arrow, using an Allen key (1).
Remove the EN-6333 locking pin (3).

Note:

The timing belt tensioner moves automatically to the correct position.

Release tension on timing belt tensioner.
Remove the EN-6340 locking tool .
Check position of the camshaft sprocket.

Turn crankshaft 720° in the direction of engine rotation by the crankshaft balancer bolt.

Note:

Note the marking on the camshaft sprocket.

Insert EN-6340 locking tool into camshaft sprockets.

Note:

The timing belt drive gear and oil pump housing must align.

Check the crankshaft position.

Timing Belt Inspection

Special Tools EN-6340 Locking Tool EN-6628-A Locking Tool For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the timing belt upper front cover. Ref ...

Timing Belt Lower Front Cover Installation

Caution: Refer to Fastener Caution. Install the timing belt cover (1) and tighten the 4 timing belt lower front cover bolts (2) to 6 Y (53 lb in ...

Other materials:

Filling the Tank
Warning Fuel vapors and fuel fires burn violently and can cause injury or death. . To help avoid injuries to you and others, read and follow all the instructions on the fuel pump island. . Turn off the engine when refueling. . Keep sparks, flames, and smoking materials away from fuel. ...

Special Tools (MIT Tool Instructions)
Bluetooth Pairing for Vehicles with Radio RPO: UF7 Either reset the pin code on the radio to 0000, or go under Device Info on the radio and see what the pin code is (to enter it later on the MIT). Turn the BT discoverable ON in the radio Bluetooth settings. Press Pair De ...

Front Wheel Drive Intermediate Shaft Replacement
Front Wheel Drive Intermediate Shaft Replacement Callout Component Name Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel drive shaft assembly from the vehicle ...

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