Chevrolet Sonic Repair Manual: Timing Belt Tensioner Installation
Special Tools
EN-45059 Angle Meter
- Clean the timing belt tensioner thread.
- Install the timing belt tensioner (2).
- Install a NEW timing belt tensioner bolt (1) and tighten the bolt in 3 passes using the EN-45059 meter.
- First pass to 20 Y (15 lb ft)
.
- Second pass to an additional 120 degrees
.
- Final pass to an additional 15 degrees
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Timing Belt Idler Pulley Replacement
Timing Belt Idler Pulley Replacement
Callout
Component Name
Preliminary Procedure
Remove the timing belt. Refer to Timing Belt ...
Timing Belt Tensioner Removal
Remove the tensioner bolt (1).
Remove the timing belt tensioner (2).
...
Other materials:
Fuel Tank Filler Door Replacement
Fuel Tank Filler Door Replacement
Callout
Component Name
1
Fuel Tank Filler Door
Procedure
Position the fuel tank filler door to the full open position. Using light
outward sliding pressure on the filler door, ...
Heated Oxygen and Oxygen Sensor Caution
Caution: Do not remove the pigtail from either the heated oxygen sensor
(HO2S) or the oxygen sensor (O2S). Removing the pigtail or the connector will
affect sensor operation.
Handle the oxygen sensor carefully. Do not drop the HO2S. Keep the in-line
electrical connector and the louver ...
Main Shaft Disassemble (Gen 1)
Table 1:
1st Gear Removal
Table 2:
1st Gear Blocking Rings Removal
Table 3:
1st and 2nd Gear Synchronizer Hub Retaining Ring
Removal
Table 4:
1st and 2nd Gear Synchronizer Hub and 2nd Gear
Removal
Table 5:
2nd Gear Bearing Remova ...
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