Chevrolet Sonic Repair Manual: Timing Belt Tensioner Installation
Special Tools
EN-45059 Angle Meter
- Clean the timing belt tensioner thread.
- Install the timing belt tensioner (2).
- Install a NEW timing belt tensioner bolt (1) and tighten the bolt in 3 passes using the EN-45059 meter.
- First pass to 20 Y (15 lb ft)
.
- Second pass to an additional 120 degrees
.
- Final pass to an additional 15 degrees
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Timing Belt Idler Pulley Replacement
Timing Belt Idler Pulley Replacement
Callout
Component Name
Preliminary Procedure
Remove the timing belt. Refer to Timing Belt ...
Timing Belt Tensioner Removal
Remove the tensioner bolt (1).
Remove the timing belt tensioner (2).
...
Other materials:
Front Seat Belt Buckle Replacement
Front Seat Belt Buckle Replacement
Callout
Component Name
Preliminary Procedures
Remove the front seat. Refer to Driver or Passenger Seat Removal and
Installation.
1
Driver or Passenger Seat Bel ...
Turbocharger Cleaning and Inspection
Cleaning Procedure
Clean all sealing surfaces.
Clean all threads if necessary.
Inspection Procedure
Inspect the wastegate regulator mechanism (1) for functionality.
Inspect the turbine blades for damage or foreign material.
Inspect the t ...
Oil Pump Cleaning and Inspection
Remove the external rotor with the internal rotor.
Visually inspect the components.
Install the external and the internal rotors.
Inspect the axial clearance of the rotors in respect to the control unit
housing upper edge.
Specifications
Permissible measurement is 0.02?E.058 ...
0.0068