Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Tools and Equipment

Special tools are listed and illustrated throughout this section with a complete listing at the end of the section. These tools, or their equivalents, are specially designed to quickly and safely accomplish the operations for which they are intended. The use of these special tools will also minimize possible damage to engine components. Some precision measuring tools are required for inspection of certain critical components. Torque wrenches and a torque angle meter are necessary for the proper tightening of various fasteners.

To properly service the engine assembly, the following items should be readily available:

Throttle Body Removal
Remove the 4 throttle body bolts (3). Remove the throttle body (2) and the throttle body seal ring (1). ...

Transmission Replacement (With 1.2L or 1.4L Engine)
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Without draining the coolant or removing the hoses, remove and position aside the radiator surge tank ...

Other materials:

Instrument Panel Outer Air Outlet Duct Replacement
Instrument Panel Outer Air Outlet Duct Replacement Callout Component Name Preliminary Procedures Remove the instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Reposition any wiring or hoses to gain ...

Crankcase Ventilation System Inspection/Diagnosis
Results of Incorrect Operation A plugged positive crankcase ventilation (PCV) orifice or hose may cause the following conditions: Rough idle Stalling or slow idle speed Oil leaks Oil in the throttle body Sludge in the engine Functional Check With thes ...

Inspection/Maintenance Complete System Set Procedure
Diagnostic Instructions Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. Review Strategy Based Diagnosis for an overview of the diagnostic approach. Diagnostic Procedure Instructions provides an overview of each diagnostic cat ...

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