Chevrolet Sonic Repair Manual: Tools and Equipment
Special tools are listed and illustrated throughout this section with a complete listing at the end of the section. These tools, or their equivalents, are specially designed to quickly and safely accomplish the operations for which they are intended. The use of these special tools will also minimize possible damage to engine components. Some precision measuring tools are required for inspection of certain critical components. Torque wrenches and a torque angle meter are necessary for the proper tightening of various fasteners.
To properly service the engine assembly, the following items should be readily available:
- Approved eye protection and safety gloves
- A clean, well lit, work area
- A suitable parts cleaning tank
- A compressed air supply
- Trays or storage containers to keep parts and fasteners organized
- An adequate set of hand tools
- Approved engine repair stand
- An approved engine lifting device that will adequately support the weight of the components
Throttle Body Removal
Remove the 4 throttle body bolts (3).
Remove the throttle body (2) and the throttle body seal ring (1).
...
Transmission Replacement (With 1.2L or 1.4L Engine)
Removal Procedure
Remove the battery tray. Refer to Battery Tray Replacement.
Without draining the coolant or removing the hoses, remove and position
aside the radiator surge tank ...
Other materials:
Input Speed Sensor Replacement
Removal Procedure
Remove the control solenoid valve and transmission control module assembly.
Refer to Control Solenoid Valve and Transmission Control Module Assembly
Replacement.
Remove the input speed sensor bolt (2) M6 x 23.
Unlock t ...
Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted or corroded. If wheel
nuts keep coming loose, the wheel, wheel bolts, and wheel nuts should be replaced.
If the wheel leaks air, replace it. Some aluminum wheels can be repaired. See your
dealer if any of these conditions exist.
Your d ...
Main Shaft Disassemble (Gen 2)
Special Tools
69604356 Gear Pullers
For equivalent regional tools, refer to Special Tools.
Remove the 1st gear thrust washer (1) and the 1st gear (2)
using 69604356 pullersand a hydraulic press.
ii
Remove the following components:
1st gear bearing asse ...
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