Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Assemble



    Caution:

    Refer to Fastener Caution.

  1. Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the turbocharger and tighten to 20 Y (15 lb ft)

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  2. Inspect the turbocharger coolant pipes for ridges and damage.
  3. Install the turbocharger coolant feed pipe (1) to the quick fitting connector (2) by pushing in direction of the arrow until an audible click is heard.
  4. Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.

  5. Install the turbocharger oil return pipe (1) and a NEW sealing (3) to the turbocharger.
  6. Install the 2 turbocharger oil return pipe bolts (2) and tighten to  8 Y (71 lb in)

    .

Forced Induction
...

Turbocharger Cleaning and Inspection
Cleaning Procedure Clean all sealing surfaces. Clean all threads if necessary. Inspection Procedure Inspect the wastegate regulator mechanism (1) fo ...

Other materials:

SIR Warning
Warning: This vehicle is equipped with a Supplemental Inflatable Restraint (SIR) System. Failure to follow the correct procedure could cause the following conditions: Air bag deployment Personal injury Unnecessary SIR system repairs In order to avoid the above conditions, ...

Exhaust Manifold Heat Shield Installation
Install the exhaust manifold heat shield (2). Caution: Refer to Fastener Caution. Install the 3 exhaust manifold heat shield bolts (1) and the washers and tighten to  8 Y (71 lb in). ...

Intake Manifold Assemble
Install the evaporative emission canister purge solenoid valve (3). Install the 2 manifold absolute pressure sensors (2). Install the 2 manifold absolute pressure sensor bolts (1) and tighten. Install the fuel injection fuel rail assembly  ...

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