Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Cleaning and Inspection

Cleaning Procedure
  1. Clean all sealing surfaces.
  2. Clean all threads if necessary.
Inspection Procedure

    Inspect the wastegate regulator mechanism (1) for functionality.
  1. Inspect the wastegate regulator mechanism (1) for functionality.
  2. Inspect the turbine blades for damage or foreign material.
  3. Inspect the turbocharger wastegate regulator vacuum hoses for damage.
  4. Inspect the exhaust manifold and the turbocharger for cracks or other damage.
  5. Inspect the exhaust manifold mating surface for flatness.
Turbocharger Assemble
Caution: Refer to Fastener Caution. Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the turbocharger and tighten to 20 Y (15 lbR ...

Turbocharger Coolant Feed Pipe Replacement (LUV)
Turbocharger Coolant Feed Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Turbo ...

Other materials:

Rear Compartment Lid Weatherstrip Replacement
Rear Compartment Lid Weatherstrip Replacement Callout Component Name 1 Rear Compartment Lid Weatherstrip Procedure Disconnect any electrical connector. Clean the area where the seal will be mounted. Use a suit ...

Wheel Drive Shaft Inner Joint Inspection
Inspection Procedure Remove the front wheel drive shaft inner joint and boot. Refer to Front Wheel Drive Shaft Replacement. Remove the wheel drive shaft tripod bushing (1) from the tripod housing (3). Remove the wheel drive shaft tripod housi ...

Transmission Disassemble (Gen 2)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Attach R-0007758 holding fixture (2) to the transmission. Attach R-0007758 holding fixture (2 ...

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