Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Cleaning and Inspection

Cleaning Procedure
  1. Clean all sealing surfaces.
  2. Clean all threads if necessary.
Inspection Procedure

    Inspect the wastegate regulator mechanism (1) for functionality.
  1. Inspect the wastegate regulator mechanism (1) for functionality.
  2. Inspect the turbine blades for damage or foreign material.
  3. Inspect the turbocharger wastegate regulator vacuum hoses for damage.
  4. Inspect the exhaust manifold and the turbocharger for cracks or other damage.
  5. Inspect the exhaust manifold mating surface for flatness.
Turbocharger Assemble
Caution: Refer to Fastener Caution. Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the turbocharger and tighten to 20 Y (15 lbR ...

Turbocharger Coolant Feed Pipe Replacement (LUV)
Turbocharger Coolant Feed Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Turbo ...

Other materials:

Door Lock and Ignition Lock Folding and Non-Folding Key Cutting
High Security keys are available from the service parts system. Obtain the key code from the security card or from the GM Dealer World, Parts, Key Code Look Up system. If you have the key code and access to a Triax-E., BD Laser or other code key cutting machine from the GM Dealer Equipment C ...

Wheel Drive Shaft Inner Joint Inspection
Inspection Procedure Remove the front wheel drive shaft inner joint and boot. Refer to Front Wheel Drive Shaft Replacement. Remove the wheel drive shaft tripod bushing (1) from the tripod housing (3). Remove the wheel drive shaft tripod housi ...

Transmission Replacement (With 1.2L or 1.4L Engine)
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Without draining the coolant or removing the hoses, remove and position aside the radiator surge tank. Refer to Radiator Surge Tank Replacement. Remove the transmission range selector lever c ...

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