Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Cleaning and Inspection

Cleaning Procedure
  1. Clean all sealing surfaces.
  2. Clean all threads if necessary.
Inspection Procedure

    Inspect the wastegate regulator mechanism (1) for functionality.
  1. Inspect the wastegate regulator mechanism (1) for functionality.
  2. Inspect the turbine blades for damage or foreign material.
  3. Inspect the turbocharger wastegate regulator vacuum hoses for damage.
  4. Inspect the exhaust manifold and the turbocharger for cracks or other damage.
  5. Inspect the exhaust manifold mating surface for flatness.
Turbocharger Assemble
Caution: Refer to Fastener Caution. Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the turbocharger and tighten to 20 Y (15 lbR ...

Turbocharger Coolant Feed Pipe Replacement (LUV)
Turbocharger Coolant Feed Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Turbo ...

Other materials:

Steering Column in Lock Position Caution
Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The ste ...

Engine Coolant Temperature Sensor Replacement (Water Outlet)
Engine Coolant Temperature Sensor Replacement Callout Component Name Preliminary Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Drain the cooling system. Ref ...

Transmission Fluid Cooler Flushing and Flow Test
GM studies indicate that plugged or restricted transmission oil coolers and pipes cause insufficient transmission lubrication and elevated operating temperatures which can lead to premature transmission failure. Many repeat repair cases could have been prevented by following published procedur ...

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