Chevrolet Sonic Repair Manual: Turbocharger Cleaning and Inspection
- Cleaning Procedure
-
- Clean all sealing surfaces.
- Clean all threads if necessary.
- Inspection Procedure
-
- Inspect the wastegate regulator mechanism (1) for functionality.
- Inspect the turbine blades for damage or foreign material.
- Inspect the turbocharger wastegate regulator vacuum hoses for damage.
- Inspect the exhaust manifold and the turbocharger for cracks or other damage.
- Inspect the exhaust manifold mating surface for flatness.
Turbocharger Assemble
Caution: Refer to Fastener Caution.
Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the
turbocharger and tighten to 20 Y (15 lbR ...
Turbocharger Coolant Feed Pipe Replacement (LUV)
Turbocharger Coolant Feed Pipe Replacement
Callout
Component Name
Preliminary Procedure
Remove the turbocharger. Refer to Turbo ...
Other materials:
Front Side Door Window Switch Replacement (Right Side)
Front Side Door Window Switch Replacement
Callout
Component Name
Preliminary Procedure
Remove the front side door widow switch bezel. Refer to Front Side Door
Window Switch Bezel Replacement.
1
...
Camshaft Seal Replacement
Special Tools
EN 422 Installer
EN 45000 Remover
For equivalent regional tools, refer to Special Tools
Removal Procedure
Remove the intake and exhaust camshaft sprocket. Refer to Camshaft Sprocket
Replacement.
Note: Do not damage the sealing surfaces.
...
Manual Transmission Shift Lever Cable Adjustment
Special Tools
DT-527-A Adjuster or 5mm drill bit
For equivalent regional tools, refer to Special Tools.
Note: Not using the specified tools may lead to shift system mis-adjustment.
Remove the floor console. Refer to
Front Floor Console Replacement.
Lift upward an ...
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