Chevrolet Sonic Repair Manual: Turbocharger Cleaning and Inspection
- Cleaning Procedure
-
- Clean all sealing surfaces.
- Clean all threads if necessary.
- Inspection Procedure
-
- Inspect the wastegate regulator mechanism (1) for functionality.
- Inspect the turbine blades for damage or foreign material.
- Inspect the turbocharger wastegate regulator vacuum hoses for damage.
- Inspect the exhaust manifold and the turbocharger for cracks or other damage.
- Inspect the exhaust manifold mating surface for flatness.
Turbocharger Assemble
Caution: Refer to Fastener Caution.
Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the
turbocharger and tighten to 20 Y (15 lbR ...
Turbocharger Coolant Feed Pipe Replacement (LUV)
Turbocharger Coolant Feed Pipe Replacement
Callout
Component Name
Preliminary Procedure
Remove the turbocharger. Refer to Turbo ...
Other materials:
Safety Locks
The rear door safety locks prevent passengers from opening the rear doors from
inside the vehicle.
Manual Safety Locks
If equipped, the safety lock is located on the inside edge of the rear doors.
To use the safety lock:
1. Insert the key into the safety lock slot and turn it so the slot is ...
Valve Stem Oil Seal and Valve Spring Replacement
Special Tools
207649 Rod Hairpin Clips
547324 Flange Screws
EN-840 Pliers / Remover
EN-958 Installer
EN-45059 Angle Meter
EN-50717 Kit
J-43649?E Rods
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the spark plugs. Refer to Spark ...
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential
Ring Gear Installation (6T40/45)
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front
Differential Ring Gear Installation
Callout
Component Name
1
Torque Converter and Differential Housing Seal
2
Fluid Pu ...
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