Chevrolet Sonic Repair Manual: Turbocharger Disassemble

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Turbocharger Disassemble

Special Tool

EN-49940 Remover Quick Connector

For equivalent regional tools, refer to Special Tools.

Remove the 2 turbocharger oil return pipe bolts (2).

Remove the 2 turbocharger oil return pipe bolts (2).
Remove the turbocharger oil return pipe (1) and the sealing (3) from the turbocharger.

Note:

The quick fitting connectors should be always replaced when the turbocharger coolant pipes are removed

Install the EN-49940 remover (2) to the turbocharger coolant feed pipe (1) and the quick fitting connector as shown.
Compress the EN-49940 remover and remove the turbocharger coolant feed pipe direction of the arrow.

Remove the quick fitting connector (2) and the seal ring (1).
Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.

Turbocharger Coolant Return Pipe Replacement (LUV)

Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Turbocharger Installation

Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Replace the connect fittings on the turbocharger coolant feed pipe an ...

Other materials:

Starter Replacement (LUV)
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. If equipped with a front suspension skid plate, remove the drivetrain ...

K20 Engine Control Module: Programming and Setup
Special Tools EL-49642 SPS Programming Support Tool For equivalent regional tools, refer to Special Tools. Note: DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the control module is not properly configured with the correct ...

Clutch Pedal Position Sensor Replacement
Removal Procedure Remove the instrument panel lower trim pad cover. Refer to Instrument Panel Lower Trim Pad Cover Replacement. Remove the clutch pedal position sensor bolt (2). Remove the clutch pedal position sensor (1). Disconnect the clu ...

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