Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Disassemble

Special Tool

EN-49940 Remover Quick Connector

For equivalent regional tools, refer to Special Tools.


    Remove the 2 turbocharger oil return pipe bolts (2).
  1. Remove the 2 turbocharger oil return pipe bolts (2).
  2. Remove the turbocharger oil return pipe (1) and the sealing (3) from the turbocharger.

  3. Note:

    The quick fitting connectors should be always replaced when the turbocharger coolant pipes are removed

  4. Install the EN-49940 remover  (2) to the turbocharger coolant feed pipe (1) and the quick fitting connector as shown.
  5. Compress the EN-49940 remover and remove the turbocharger coolant feed pipe direction of the arrow.


  6. Remove the quick fitting connector (2) and the seal ring (1).
  7. Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Turbocharger Installation
Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Replace the connect fittings on the turbocharger coolant feed pipe an ...

Other materials:

Starting the Vehicle
1. Aim the RKE transmitter at the vehicle. 2. Press and release . 3. Immediately after completing Step 2, press and hold for at least four seconds or until the turn signal lamps flash. When the engine starts, the parking lamps will turn on and remain on as long as the engine is running. The ...

Driver or Passenger Seat Head Restraint Replacement
Driver or Passenger Seat Head Restraint Replacement Callout Component Name 1 Driver or Passenger Seat Head Restraint Procedure Raise the headrest to the full upward position. Depress the flush button on the he ...

Engine Oil Cooler Removal
Remove the oil cooler coolant outlet hose clamp (1). Remove the oil cooler coolant outlet hose (2) from engine coolant thermostat housing. Remove the oil cooler coolant inlet hose clamp (3). Remove the oil cooler coolant inlet hose (4) from water outlet. ...

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