Chevrolet Sonic Repair Manual: Warm Up Three-Way Catalytic Converter Installation
- Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2).
- Install a NEW warm up three way catalytic converter V-clamp (1).
- Install the 2 catalytic converter to catalytic converter bracket nuts (4) and (6) and hand tighten.
- Hand tighten the catalytic converter V-clamp.
- Connect the heated oxygen sensor wiring harness (3) to retainer clip.
- The catalytic converter V-clamp (1) should be installed in the shown position.
- Tighten the catalytic converter to catalytic converter bracket nuts to
22 Y (16 lb ft)
.
- Tighten the catalytic converter V-clamp to 13 Y (115 lb in)
.
Note:
Never re-use the V-clamp.
Caution:
Refer to Fastener Caution.
Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement
Callout
Component Name
Warning: Refer to Protective Goggles and Glove Wa ...
Warm Up Three-Way Catalytic Converter Removal
Disconnect the heated oxygen sensor wiring harness (3) from retainer clip.
Remove the 2 catalytic converter to catalytic converter bracket nuts (4)
and (6).
...
Other materials:
Tire Pressure Monitor
This vehicle may have a Tire Pressure Monitor System (TPMS).
The low tire pressure warning light alerts to a significant loss in pressure
of one of the vehicle's tires. If the warning light comes on, stop as soon as possible
and inflate the tires to the recommended pressure shown on the T ...
Turbocharger Disassemble
Special Tool
EN-49940 Remover Quick Connector
For equivalent regional tools, refer to Special Tools.
Remove the 2 turbocharger oil return pipe bolts (2).
Remove the turbocharger oil return pipe (1) and the sealing (3) from the
turbocharger.
Note ...
Control Valve Body Assembly Removal
Table 1:
Control Valve Body Cover Removal
Table 2:
Control Solenoid (With Body and TCM) Valve Assembly
Removal
Table 3:
Control Valve Body Assembly Removal
Control Valve Body Cover Removal
Control Valve Body Cover Removal
...
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