Chevrolet Sonic Repair Manual: Warm Up Three-Way Catalytic Converter Installation
- Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2).
- Install a NEW warm up three way catalytic converter V-clamp (1).
- Install the 2 catalytic converter to catalytic converter bracket nuts (4) and (6) and hand tighten.
- Hand tighten the catalytic converter V-clamp.
- Connect the heated oxygen sensor wiring harness (3) to retainer clip.
- The catalytic converter V-clamp (1) should be installed in the shown position.
- Tighten the catalytic converter to catalytic converter bracket nuts to
22 Y (16 lb ft)
.
- Tighten the catalytic converter V-clamp to 13 Y (115 lb in)
.
Note:
Never re-use the V-clamp.
Caution:
Refer to Fastener Caution.
Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement
Callout
Component Name
Warning: Refer to Protective Goggles and Glove Wa ...
Warm Up Three-Way Catalytic Converter Removal
Disconnect the heated oxygen sensor wiring harness (3) from retainer clip.
Remove the 2 catalytic converter to catalytic converter bracket nuts (4)
and (6).
...
Other materials:
Front Compartment Front Insulator Cover Replacement
Front Compartment Front Insulator Cover Replacement
Callout
Component Name
1
Front Compartment Front Insulator Cover Screw (Qty:?€‰2)
Caution: Refer to Fastener Caution.
Tighten
2.5?€‰Y (22?₠...
Inflatable Restraint Module Handling and Scrapping
Special Tools
EL-38826 SIR Deployment Harness
EL-39401-B SIR Deployment Fixture
For equivalent regional tools, refer to Special Tools.
Live and Undeployed Air Bag
Warning: Refer to SIR Inflator Module Handling and Storage Warning.
Take special care when handling or s ...
Refrigerant Recovery and Recharging
Special Tools
GE-45037 A/C Oil Injector
For equivalent regional tools, refer to Special Tools.
Warning: To prevent personal injury, avoid breathing A/C Refrigerant
and lubricant vapor or mist. Work in a well ventilated area. To remove refrigerant
from the A/C System, use service equip ...
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