Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Information / Water Inlet Replacement (LUW)

Removal Procedure

Drain the engine coolant system. Refer to Cooling System Draining and Filling.

Disconnect the engine coolant temperature sensor connector (1).
Remove the radiator outlet hose connector clip (2) and the radiator outlet hose (3).

Remove the water inlet bolts (1) and discard the water inlet seal (3).
Remove the water inlet (4) and the engine coolant thermostat (2) from the engine.

Installation Procedure

Clean the sealing surfaces.

Install the water inlet (4) and a NEW water inlet seal (3).

Caution:

Refer to Fastener Caution.

Install the water inlet bolts (1) and tighten to 8 Y (71 lb in)
.

Install the radiator outlet hose (3) and retainer clip (2).
Connect the engine coolant temperature connector (1).
Fill the engine coolant system. Refer to Cooling System Draining and Filling.
Start the engine and check for coolant leaks.

Water Inlet Replacement (LUV)

Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. ...

Water Outlet Installation

Clean the sealing surfaces. Install the water outlet (2) and a NEW water outlet seal ring (1). Caution: Refer to Fastener Caution. Install the 3 water outl ...

Other materials:

Lane Departure Warning (LDW) Light
This light comes on briefly while starting the vehicle. If it does not, have the vehicle serviced by your dealer. If the system is working normally, the light then turns off. This light comes on green when the system is on and ready to operate. When the system determines that the vehicle is ...

Airbag Front Passenger Presence Sensor Replacement
Airbag Front Passenger Presence Sensor Replacement Callout Component Name Warning: Replace the passenger presence system as a complete assembly to prevent possible injury to the occupant. All the components in the se ...

Camshaft Position Actuator Solenoid Valve Replacement
Camshaft Position Actuator Solenoid Valve Replacement Callout Component Name 1 Camshaft Position Actuator Solenoid Valve Bolt Caution: Refer to Fastener Caution. Tighten 6 Y (53 lb in ...

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