Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

Removal Procedure
  1. Drain the engine coolant system. Refer to Cooling System Draining and Filling.


  2. Remove the following:
  • Engine coolant air bleed hose (1)
  • Engine coolant temperature sensor (2) and connector clip (3)
  • Heated oxygen sensor connector (4)
Remove the heater outlet hose (1) and the heater inlet hose (2).
  • Remove the heater outlet hose (1) and the heater inlet hose (2).

  • Remove the water outlet bolts (1) and discard the water outlet seal (2).
  • Remove the water outlet (3).
  • Installation Procedure
    1. Clean the sealing surfaces.

    2. Install the water outlet (3) and a NEW water outlet seal (2).
    3. Caution:

      Refer to Fastener Caution.

    4. Install the water outlet bolts (1) and tighten to 8 Y (71 lb in)

      .



    5. Install the heater outlet hose (1) and the heater inlet hose (2).

    6. Connect the following:
    • Engine coolant temperature sensor (2) and connector clip (3)
    • Heated oxygen sensor connector (4)
    • Engine coolant air bleed hose connector (1)
  • Fill the engine coolant system. Refer to Cooling System Draining and Filling.
  • Start the engine and check for coolant leaks.
  • Water Outlet Removal
    Remove the 3 water outlet bolts (3). Remove the water outlet (2) and the water outlet seal ring (1). ...

    Coolant Pump
    ...

    Other materials:

    Lap-Shoulder Belt
    All seating positions in the vehicle have a lap-shoulder belt. The following instructions explain how to wear a lap-shoulder belt properly. 1. Adjust the seat, if the seat is adjustable, so you can sit up straight. To see how, see “Seats” in the Index. 2. Pick up the latch plate and pull ...

    Older Children
    Older children who have outgrown booster seats should wear the vehicle safety belts. The manufacturer instructions that come with the booster seat state the weight and height limitations for that booster. Use a booster seat with a lap-shoulder belt until the child passes the fit test below: ...

    System Settings
    Auto Volume This feature automatically adjusts the radio volume to compensate for road and wind noise. The level of volume compensation can be selected, or the feature can be turned off. 1. Press . 2. Select Settings. 3. Select Radio Settings. 4. Select the setting by pressing < or > ...

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