Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Pump Installation


    Clean the sealing surfaces and the 3 coolant pump threads.
  1. Clean the sealing surfaces and the 3 coolant pump threads.
  2. Install NEW gasket.
  3. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  4. Install the coolant pump (1).
  5. Install 5 NEW bolts (2) and tighten to 8 Y (71 lb in)

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Coolant Pump
...

Water Pump Pulley Installation
Note: Counterhold the crankshaft balancer. The belt has to be installed for this procedure. Install the water pump pulley (2) to the water pump (3). Caution: R ...

Other materials:

Thrust Washer and Bearing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Caution: Do not allow the bearings to spin. Turn them slowly by hand. Spinning the beari ...

Special Tools
Illustration Tool Number/ Description CH-161-B DT-161-B KM-161-B J-22888-20A Bearing Puller CH-804 CH-49692 MKM-804 Tensioner CH-39570 J-39570 ...

Wheel Drive Shaft Inner Joint Inspection
Inspection Procedure Remove the front wheel drive shaft inner joint and boot. Refer to Front Wheel Drive Shaft Replacement. Remove the wheel drive shaft tripod bushing (1) from the tripod housing (3). Remove the wheel drive shaft tripod housi ...

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