Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Pump Pulley Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Coolant Pump / Water Pump Pulley Replacement (LUW)

Removal Procedure
  1. Remove the air cleaner housing. Refer to  Air Cleaner Assembly Replacement.
  2. Support the engine with a suitable jack.
  3. Remove the engine mount. Refer to Engine Mount Replacement.
  4. Raise engine to access the bolts.

  5. Loosen the 3 water pump pulley bolts (1).

    Note:

    Counterhold against crankshaft balancer bolt.

  6. Remove the drive belt. Refer to  Drive Belt Replacement.
  7. Remove the 3 water pump pulley bolts (1).
  8. Remove the water pump pulley (2) from the water pump (3).
Installation Procedure

    Install the water pump pulley (2) to the water pump (3).
  1. Install the water pump pulley (2) to the water pump (3).
  2. Install the 3 water pump pulley bolts (1).
  3. Install the drive belt. Refer to  Drive Belt Replacement.
  4. Caution:

    Refer to Fastener Caution.

  5. Tighten the 3 water pump pulley bolts (1) to 20 Y (15 lb ft)

    .

    Note:

    Counterhold against crankshaft balancer bolt.

  6. Install the engine mount. Refer to Engine Mount Replacement.
  7. Install the air cleaner housing. Refer to  Air Cleaner Assembly Replacement.
Water Pump Pulley Replacement (LUV)
Removal Procedure Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right ...

Water Pump Removal
Remove the 5 short water pump bolts (4) and the 5 long water pump bolts (3). Remove the water pump (2). Remove the water pump gasket (1). ...

Other materials:

Remote Vehicle Start
If equipped, this feature allows the engine to be started from outside the vehicle. (Remote Vehicle Start): This button will be on the RKE transmitter if the vehicle has remote start. The climate control system will use the previous settings during a remote start. The rear defog may come on d ...

Tire and Wheel Balancing (Balancing/Wheel Weights)
Use 3M wheel weights, refer to Adhesives, Fluids, Lubricants, and Sealers for application. Surface of the wheel must be clean and dry. All tire and wheel assemblies are to be checked for static tolerance of 2 grams and not more than 20 grams per plane, using cut-to-length weight produc ...

Camshaft Seal Replacement
Special Tools EN 422 Installer EN 45000 Remover For equivalent regional tools, refer to Special Tools Removal Procedure Remove the intake and exhaust camshaft sprocket. Refer to Camshaft Sprocket Replacement. Note: Do not damage the sealing surfaces. ...

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