Chevrolet Sonic Repair Manual: Air Conditioning (AC) Refrigerant Filter Replacement
Special Tools
GE 39400-A Halogen Leak Detector
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
- Remove the air conditioning condenser. Refer to Air Conditioning Condenser Replacement.
- Remove the air conditioning receiver and dehydrator plug (4).
- Remove and discard the sealing washers (3).
- Remove the refrigerant filter (2) from the condenser (1).
Note:
Cap all A/C components immediately to prevent system contamination.
- Installation Procedure
-
- Uncap A/C components.
- Install new sealing washers (3). Refer to Air Conditioning O-Ring Seal Replacement.
- Install the refrigerant filter (2) into the air conditioning condenser (1).
- Install the air conditioning receiver and dehydrator plug (4).
- Install the air conditioning condenser. Refer to Air Conditioning Condenser Replacement.
- Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
- Leak test the fittings using the GE 39400-A detector .
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement (LUV)
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement
Callout
Component Name
1
Air Conditioning Refrigerant Pre ...
Air Conditioning Clutch Assembly Replacement (LDE/LUW/LWE)
Air Conditioning Clutch Assembly Replacement
Callout
Component Name
Preliminary Procedure
Remove the air conditioning compresso ...
Other materials:
Parking Brake Indicator Switch Replacement
Removal Procedure
Remove the front floor console. Refer to
Front Floor Console Replacement.
Ensure that the park brake lever is in the fully released
position.
Disconnect the electrical connector from the park
brake warning indicator switch.
Remove the par ...
Body Side Upper Front Applique Replacement
Body Side Upper Front Applique Replacement
Callout
Component Name
Caution: Refer to Exterior Trim Emblem Removal Caution.
Preliminary Procedure
Open either the left front or right front door in order to access ...
Exhaust Camshaft Installation
Note: Mind the markings on the camshaft bearing caps. Camshaft
bearing caps should be installed in their original position.
Lubricate camshaft and camshaft bearing caps with engine oil.
Install the exhaust camshaft (3).
Install the 5 camshaft bearing caps̴ ...
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