Chevrolet Sonic Repair Manual: Air Conditioning O-Ring Seal Replacement
- Removal Procedure
-
- Disassemble the A/C refrigerant components. Refer to the appropriate repair procedure
- Cap or tape the A/C refrigerant components.
- Remove the O-ring seal (1) from the A/C refrigerant component.
- Inspect the O-ring seal for signs of damage to help determine the root cause of the failure.
- Inspect the A/C refrigerant components for damage or burrs. Repair if necessary.
- DISCARD the O-ring seal.
Note:
Cap or tape the open A/C refrigerant components immediately to prevent system contamination.
- Installation Procedure
-
- Inspect the new O-ring seal for any sign of cracks, cuts, or damage.
- Remove the cap or tape from the A/C refrigerant components.
- Using a lint-free clean, dry cloth, carefully clean the sealing surfaces of the A/C refrigerant components.
- Lightly coat the new O-ring seal with mineral base 525 viscosity refrigerant oil.
- Carefully slide the NEW O-ring seal (1) onto the A/C refrigerant component.
- The O-ring seal (1) must be fully seated.
- Assemble the A/C components.
Refer to the appropriate repair procedure.
Note:
DO NOT allow any of the mineral base 525 viscosity refrigerant oil on the new O-ring seal to enter the refrigerant system.
Note:
DO NOT reuse O-ring seals.
Air Conditioning Clutch Assembly Replacement (LUV)
Air Conditioning Clutch Assembly Replacement
Callout
Component Name
Preliminary Procedure
Remove the air conditioning compresso ...
Air Conditioning Refrigerant Service Valve Core Replacement
Special Tools
GE-39400-A Halogen Leak Detector
GE-46246 Valve Core Removal Tool
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Recover the refrigerant ...
Other materials:
Remote Vehicle Start
If equipped, this feature allows the engine to be started from outside the vehicle.
(Remote Vehicle Start): This button
will be on the RKE transmitter if the vehicle has remote start.
The climate control system will use the previous settings during a remote start.
The rear defog may come on d ...
Vehicle Messages
DIC messages display when the status of the vehicle has changed and action may
be needed to correct the condition. Multiple messages appear one after another.
Press any of the DIC buttons on the turn signal lever to acknowledge and clear
them from the display. More urgent messages cannot be cle ...
Tire Pressure Indicator Sensor Learn
Special Tools
EL-46079 Tire Pressure Monitor Diagnostic Tool
EL-50448 Tire Pressure Monitor Sensor Activation Tool
For equivalent regional tools, refer to Special Tools.
Learn Mode Description
The tire pressure monitor system uses the instrument cluster, body control
module ...
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