Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Brake Pad and Rotor Burnishing

Chevrolet Sonic Repair Manual / Chassis / Brakes / Disc Brakes / Brake Pads / Brake Pad and Rotor Burnishing

Warning:

Road test a vehicle under safe conditions and while obeying all traffic laws. Do not attempt any maneuvers that could jeopardize vehicle control. Failure to adhere to these precautions could lead to serious personal injury and vehicle damage.

Burnishing the brake pads and brake rotors is necessary in order to ensure that the braking surface are properly prepared after service has been performed on the disc brake system.

This procedure should be performed whenever the disc brake rotors have been refinished or replaced, and/or whenever the brake pads have been replaced.

  1. Select a smooth road with little or no traffic.
  2. Accelerate the vehicle to 48 km/h (30 mph).
  3. Note:

    Use care to avoid overheating the brakes while performing this step as it may adversely affect the heating characteristics of the NEW brake pad material.

  4. Using moderate pressure, apply the brakes to bring the vehicle to a stop. Do not allow the brakes to lock.
  5. Repeat steps 2 and 3 until approximately 20 stops have been completed. Allow sufficient cooling periods between stops in order to properly burnish the brake pads and rotors.
Brake Pad Inspection
Warning: Refer to Brake Dust Warning. Inspect the disc brake pads at regular intervals, or whenever the tire and wheel assemblies are removed from the vehicle. If replacement ...

Front Disc Brake Pads Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Note: Always replace disc brake pads in axle sets. Inspect the fluid level in the brake master cylinder reservo ...

Other materials:

Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
Note: After remounting a tire and wheel assembly to a hub/axle flange, remeasure the tire and wheel assembly on-vehicle runout in order to verify that the amount of runout has been reduced and brought to within tolerances. Mark the location of the high spot on the tire and wheel asse ...

Air Cleaner Outlet Duct Replacement
Air Cleaner Outlet Duct Replacement Callout Component Name 1 Air Cleaner Outlet Duct Clamp 2 Air Cleaner Outlet Duct Clamp 3 Air Cleaner Outlet Duct Tip: Ai ...

Drive Range, Fifth Gear Default (Gen 2)
If the transmission encounters an electrical component malfunction, the transmission will default to Fourth gear. All solenoids will default to their normal state. If the torque converter clutch is applied, it will release. The transmission will remain in Drive Range?Fourth Gear Default until ...

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