Chevrolet Sonic Repair Manual: Bushing and Mating Shaft Inspection
Note:
Proper bushing and corresponding mating shaft inspection should be performed before replacing the bushing, shaft, and in some cases, the component which houses the bushing. Thoroughly clean and dry the bushing and shaft surfaces before inspecting for damage.
Any of the following bushing conditions require replacement of the bushing and/or housing:
- Discoloration due to heat distress
- Misalignment or displacement of bushing as a result of spinning in housing
- Medium to heavy scoring that can be easily detected with fingernail. Light scoring is a normal condition.
- Debris embedded into the bushing lining material
- Obvious damage, including excessive and uneven wear
- Excessive polishing. Minor polishing of the bushing is an indication of normal wear and does not require replacement.
Any of the following conditions require replacement of the bushing's mating shaft:
- Discoloration due to heat distress
- Rough surface finish that can be easily detected with finger
- Obvious shaft abnormalities, including warping or uneven surfaces
- Obvious damage or cracking
Automatic Transmission Shift Lock Control Function Check
Warning: When you are doing this inspection, the vehicle could move
suddenly. If the vehicle moves, you or others could be injured.
Before starting this check, be sure there is enough roo ...
Other materials:
Special Tools
Illustration
Tool Number/Description
EL–50334–20
Multi-Media Interface Tester (MIT)
EL–50334–50
USB Cable and Adapter Kit
EL-48028
Digital Radio Test ...
Door Lock and Ignition Lock Folding and Non-Folding Key Cutting
High Security keys are available from the service parts system.
Obtain the key code from the security card or from the GM Dealer World, Parts,
Key Code Look Up system.
If you have the key code and access to a Triax-E., BD Laser or other code key
cutting machine from the GM Dealer Equipment C ...
Exhaust Manifold Heat Shield Installation
Install the exhaust manifold heat shield (2).
Caution: Refer to Fastener Caution.
Install the 3 exhaust manifold heat shield bolts (1) and the washers and
tighten to 8 Y (71 lb in).
...
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