Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Inlet Air Hose Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Charge Air Cooler Inlet Air Hose Replacement

Removal Procedure
  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.


  3. Loosen the charge air cooler inlet air pipe clamp (1) at the turbocharger outlet.

  4. Unclip the retainer spring (1) at the charge air cooler inlet.
  5. Remove the charge air cooler inlet air hose (2) from the charge air cooler (3) and remove the hose from the vehicle.
Installation Procedure

    Install the charge air cooler inlet air hose (2) to charge air cooler (3).
  1. Install the charge air cooler inlet air hose (2) to charge air cooler (3).
  2. Clip the in retainer spring (1).

  3. Install the charge air cooler inlet air pipe to the turbocharger outlet.
  4. Caution:

    Refer to Fastener Caution.

  5. Tighten the clamp (1).
  6. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
  7. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
Turbocharger Wastegate Regulator Solenoid Valve Replacement
Charge Air Bypass Regulator Solenoid Valve Replacement Callout Component Name Preliminary Procedure Disconnect the radiator out ...

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Other materials:

Battery Negative Cable Disconnection and Connection
Battery Negative Cable Disconnection and Connection Callout Component Name Preliminary Procedures Turn on the radio and record all of the radio pre-set stations. Ensure that all lamps and accessories are turned off. Tu ...

Cylinder Head Installation
Special Tools EN-45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Inspect for plane surface. Cylinder block, cylinder head Straight-edge, feeler gauge Install the cylinder head gasket. Install the cylinder head. ...

Secondary Air Injection Pump Pipe Replacement
Secondary Air Injection Pump Pipe Replacement Callout Component Name 1 Hose Retainer (QTY:2) Note: Squeeze the retainer on opposite sides to release. 2 Secondary Air Injection ...

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