Chevrolet Sonic Repair Manual: Charge Air Cooler Inlet Air Hose Replacement
- Removal Procedure
-
- Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Loosen the charge air cooler inlet air pipe clamp (1) at the turbocharger outlet.
- Unclip the retainer spring (1) at the charge air cooler inlet.
- Remove the charge air cooler inlet air hose (2) from the charge air cooler (3) and remove the hose from the vehicle.
- Installation Procedure
-
- Install the charge air cooler inlet air hose (2) to charge air cooler (3).
- Clip the in retainer spring (1).
- Install the charge air cooler inlet air pipe to the turbocharger outlet.
- Tighten the clamp (1).
- Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
Caution:
Refer to Fastener Caution.
Turbocharger Wastegate Regulator Solenoid Valve Replacement
Charge Air Bypass Regulator Solenoid Valve Replacement
Callout
Component Name
Preliminary Procedure
Disconnect the radiator out ...
Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...
Other materials:
Park Brake Hardware Inspection
Warning: Refer to Brake Dust Warning.
Visually inspect the park brake lever (1) and the lever pivot pin (2) for
the following conditions:
The lever being bent or broken at any point – particularly at the cable
attachment
A seized or binding condition ...
Rear Wheel Bearing and Hub Replacement (Drum Brake)
Rear Wheel Bearing and Hub Replacement
Callout
Component Name
Preliminary Procedures
Raise and support the vehicle. Refer to Lifting and Jacking the
Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Rem ...
Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
Thoroughly clean the area to be repaired with a cleaning
solvent. Air dry the area.
Warning: Epoxy adhesive may cause skin irritations and eye damage.
Read and follow all information on the container label a ...
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