Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Outlet Air Hose Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure
  1. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.


  2. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3).
  3. Disconnect the intake air pressure and temperature sensor harness connector.

  4. Remove the plastic fasteners (1) from the charge air cooler outlet air pipe to frame bracket (2).

  5. Unclip the retainer spring (1).
  6. Remove the charge air cooler outlet air hose (2) from the charge air cooler (3).
  7. Transfer parts as necessary.
Installation Procedure

    Install the charge air cooler outlet air hose (2) to charge air cooler (3).
  1. Install the charge air cooler outlet air hose (2) to charge air cooler (3).
  2. Clip the in retainer spring (1).
  3. Connect the intake air pressure and temperature sensor harness connector.

  4. Install the plastic fasteners (1) to the charge air cooler outlet air pipe to frame bracket (2).

  5. Install the charge air cooler inlet air pipe to the turbocharger.
  6. Caution:

    Refer to Fastener Caution.

  7. Tighten the clamp (1).
  8. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Charge Air Cooler Inlet Air Hose Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the front bumper fascia. Refer to Front Bumper Fascia ...

Charge Air Cooler Replacement
Charge Air Cooler Replacement Callout Component Name Preliminary Procedures Disconnect the negative battery cable. Refer to Battery ...

Other materials:

What to Add
Use only new DOT 3 brake fluid from a sealed container. See Recommended Fluids and Lubricants. Always clean the brake/clutch fluid reservoir cap and the area around the cap before removing it. This helps keep dirt from entering the reservoir. Warning With the wrong kind of fluid in the brake/ ...

Headlamps, Front Turn Signal and Parking Lamps
Passenger Side Shown, Driver Side Similar High-Beam Headlamp Low-Beam Headlamp Parking/Turn Signal Lamps High-Beam Headlamp/Low-Beam Headlamp Open the hood. See Hood. For the driver side bulb, remove the windshield washer bottle filler neck by turning it one-quarter ...

Rear Side Door Trim Replacement (Sedan)
Rear Side Door Trim Replacement Callout Component Name 1 Rear Side Door Inside Handle Bolt Cap 2 Rear Side Door Inside Handle Fastener Caution: Refer to Fastener Caution. Proce ...

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