Chevrolet Sonic Repair Manual: Charge Air Cooler Outlet Air Hose Replacement
- Removal Procedure
-
- Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3).
- Disconnect the intake air pressure and temperature sensor harness connector.
- Remove the plastic fasteners (1) from the charge air cooler outlet air pipe to frame bracket (2).
- Unclip the retainer spring (1).
- Remove the charge air cooler outlet air hose (2) from the charge air cooler (3).
- Transfer parts as necessary.
- Installation Procedure
-
- Install the charge air cooler outlet air hose (2) to charge air cooler (3).
- Clip the in retainer spring (1).
- Connect the intake air pressure and temperature sensor harness connector.
- Install the plastic fasteners (1) to the charge air cooler outlet air pipe to frame bracket (2).
- Install the charge air cooler inlet air pipe to the turbocharger.
- Tighten the clamp (1).
- Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Caution:
Refer to Fastener Caution.
Charge Air Cooler Inlet Air Hose Replacement
Removal Procedure
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the front bumper fascia. Refer to Front Bumper Fascia ...
Charge Air Cooler Replacement
Charge Air Cooler Replacement
Callout
Component Name
Preliminary Procedures
Disconnect the negative battery cable. Refer to Battery ...
Other materials:
Brake Pipe and Hose Inspection
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid Effects on Paint and Electrical Components
Caution.
Visually inspect all of the brake pipes for the following conditions:
Kinks, incorrect routing, missing or damaged retainers
Leaking fittin ...
Special Tools
Illustration
Tool Number/ Description
CH-161-B
DT-161-B
KM-161-B
J-22888-20A
Bearing Puller
CH-804
CH-49692
MKM-804
Tensioner
CH-39570
J-39570
...
Water Pump Pulley Replacement (LUV)
Removal Procedure
Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.
Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement
- Right Side.
Remove the drive belt. Refer to Drive Belt Replacement.
Loosen the 3̴ ...
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