Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Replacement



Charge Air Cooler Replacement

Callout

Component Name

Preliminary Procedures

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the front fascia. Refer to Front Bumper Fascia Replacement.
  4. Disconnect the charge air cooler inlet duct from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement.
  5. Disconnect the charge air cooler outlet front duct from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement.

1

Charge Air Cooler Fastener (Qty 2)

Caution:

Refer to Fastener Caution.

Tighten


10 Y (89 lb in)

2

Charge Air Cooler

Procedure

Pull the charge air cooler upward to release the cooler from the rubber grommets.

3

Charge Air Cooler Air Deflector Fasteners (Qty 2)

Procedure

Remove the charge air cooler air deflector fasteners.

4

Charge Air Cooler Air Deflector

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Intake Manifold
...

Other materials:

Steel Wheel Repair Description
Caution: Do not heat wheels in an attempt to soften them for straightening or repair damage from striking curbs, etc. Do not weld wheels. The alloy used in these wheels is heat-treated and uncontrolled heating from welding affects the properties of the material. Caution: The use o ...

Gears Cleaning and Inspection (Gen 1)
Gears Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the following gears in a suitable solvent and air dry all the p ...

Automatic Transmission Flex Plate Installation
Special Tools EN-652 Automatic Transmission Flex Plate Holder For equivalent regional tools, refer to Special Tools. Clean the automatic transmission flex plate bolt threads. Install the automatic transmission flex plate (2) and the EN-652 holder to hold the automatic tran ...

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