Chevrolet Sonic Repair Manual: Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than 0.5?€‰mils (0.019?€‰in) of the clearcoat may result in early paint failure.
Clearcoat Repair without Repainting
Repair Procedure
Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870
or the equivalent.
Environmental damage may be corrected. Refer to Environment ...
Emblem/Nameplate Replacement
Caution: Refer to Exterior Trim Emblem Removal Caution.
The part and vehicle surface should be 21?°C (70?°F) prior to installation.
The vehicle should remain inside in a temperature ...
Other materials:
Cigarette Lighter Receptacle Replacement
Special Tools
EL-42059 Cigar Lighter Socket Remover .
For equivalent regional tools. Refer to Special Tools
Removal Procedure
Remove the auxiliary power outlet fuse from the fuse block.
Remove the receptacle:
Look into the receptacle(2). There are two 3?€‰m ...
Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted or corroded. If wheel
nuts keep coming loose, the wheel, wheel bolts, and wheel nuts should be replaced.
If the wheel leaks air, replace it. Some aluminum wheels can be repaired. See your
dealer if any of these conditions exist.
Your d ...
Water Outlet Replacement (LUV)
Removal Procedure
Drain the engine coolant system. Refer to Cooling System Draining and
Filling.
Remove the following:
Engine coolant air bleed hose (1)
Engine coolant temperature sensor (2) and connector clip (3)
Heated oxygen senso ...
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