Chevrolet Sonic Repair Manual: Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than 0.5?€‰mils (0.019?€‰in) of the clearcoat may result in early paint failure.
Clearcoat Repair without Repainting
Repair Procedure
Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870
or the equivalent.
Environmental damage may be corrected. Refer to Environment ...
Emblem/Nameplate Replacement
Caution: Refer to Exterior Trim Emblem Removal Caution.
The part and vehicle surface should be 21?°C (70?°F) prior to installation.
The vehicle should remain inside in a temperature ...
Other materials:
Relay Replacement (Within an Electrical Center)
Special Tools
EL-43244 Relay Puller Pliers
Removal Procedure
Remove the electrical center cover.
Note:
Always note the orientation of the relay.
If equipped with a notch style relay; observe the location of
the notch on the old relay to verify the new r ...
Secondary Air Injection Pump Air Cleaner Pipe Replacement
Secondary Air Injection Pump Air Cleaner Pipe Replacement
Callout
Component Name
1
Hose Retainer (QTY:2)
Note: Squeeze the retainer on opposite sides to release.
2
Secondary A ...
Drive Range, Fifth Gear (Gen 2)
As vehicle speed increases, the transmission control module (TCM) processes input
signals from the automatic transmission input and output speed sensors, the throttle
position sensor and other vehicle sensors to determine the precise moment to command
ON the normally-low 35R pressure control s ...
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