Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clearcoat Thickness

The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than 0.5?€‰mils (0.019?€‰in) of the clearcoat may result in early paint failure.

Clearcoat Repair without Repainting
Repair Procedure Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870 or the equivalent. Environmental damage may be corrected. Refer to Environment ...

Emblem/Nameplate Replacement
Caution: Refer to Exterior Trim Emblem Removal Caution. The part and vehicle surface should be 21?°C (70?°F) prior to installation. The vehicle should remain inside in a temperature ...

Other materials:

Front Side Door Lock Cylinder Coding (Non Free Wheeling)
The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in. Note: All lock cylinders for side milled keys have right and left tumblers. The locat ...

Crankshaft and Bearing Removal
Identify all the connecting rod bearing caps (1). Remove the 4 bolts. Remove the connecting rod bearing caps 1 and 4 (1). Turn the crankshaft through 180°. Remove the 4 bolts. Remove the connecting rod bearing caps 2 and 3 ( ...

Manual Shift Detent Lever with Shaft Position Switch Assembly Replacement
Special Tools DT-41229 Manual Shaft Pin Installer DT-48550 Detent Lever Pin Remover For equivalent regional tools, refer to Special Tools. Removal Procedure Disconnect the transmission range selector lever cable terminal (1) from the transmission manual shi ...

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