Chevrolet Sonic Repair Manual: Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than 0.5?€‰mils (0.019?€‰in) of the clearcoat may result in early paint failure.
Clearcoat Repair without Repainting
Repair Procedure
Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870
or the equivalent.
Environmental damage may be corrected. Refer to Environment ...
Emblem/Nameplate Replacement
Caution: Refer to Exterior Trim Emblem Removal Caution.
The part and vehicle surface should be 21?°C (70?°F) prior to installation.
The vehicle should remain inside in a temperature ...
Other materials:
Front Brake Shield Replacement
Removal Procedure
Warning: Refer to Brake Dust Warning.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the front tire and wheel assembly. Refer to Tire and Wheel Removal
and Installation.
Remove the front brake rotor. Refer to ...
Fuel Injection Fuel Rail Assembly Replacement
Removal Procedure
Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection
and Connection.
Remove engine cover. Refer to Engine Cover Replacement.
Remove the fuel feed pipe from fuel injection fuel rail. Refer to Fuel
Feed Pipe Replacement.
Re ...
Manual Transmission Shift Lever and Selector Lever Cable Replacement
Removal Procedure
Remove the battery tray. Refer to
Battery Tray Replacement.
Disconnect the shift lever and selector lever cable
end (1) from the transmission shift lever and selector lever.
Pull the cable retainers (2) to release the shift
le ...
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