Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Emblem/Nameplate Replacement

    Caution:

    Refer to Exterior Trim Emblem Removal Caution.

  1. The part and vehicle surface should be 21?°C (70?°F) prior to installation. The vehicle should remain inside in a temperature range of 21?°C (70?°F) for 1 hour after assembly to allow the adhesive to develop sufficient bond strength.
  2. Using masking tape, mark two sides of the placement where the old emblem/nameplate was placed.
  3. Use a heat gun or equivalent, to heat the adhesive backed emblem/nameplates.
  4. A flat-bladed plastic tool can assist in the removal process.
  5. Wipe the vehicle surface area with a 50/50 solution by volume of isopropyl alcohol and clean drinkable water.
  6. Dry the area with a clean lint-free cotton cloth.
  7. Close any doors, liftgates, endgates and rear compartment lids where emblem/nameplates are to be placed.
  8. When removing protective liners from adhesive backed emblem/nameplates, be careful not to touch the adhesive tape or allow the tape to come in contact with dirt or any foreign matter prior to the placement and adhesion.
  9. Remove the protective liner from the emblem/nameplate.
  10. Position, align and press the emblem/nameplate to the previously marked location.
  11. Using a clean towel and the palm of the hand, press firmly for approximately 30?€‰seconds, the emblem/nameplate to the vehicle body panel surface.
  12. Ensure the emblem/nameplate is attached firmly to the body panel surface.
  13. Remove the masking tape and clean all tape residue from the vehicle body panel surface around the emblem/nameplate attachment location.
Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than ...

Environmental Fallout (Acid Rain)
Caution: Refer to Clearcoat/Ultraviolet Screeners Caution. Note: Always refer to the manufacturer's packaged instructions for the detailed procedures of materials used for compounding ...

Other materials:

Headlining Trim Panel Replacement (Sedan with Sunroof)
Headlining Trim Panel Replacement Callout Component Name Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged ...

Roof Outer Panel Replacement (5HB)
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Disable the SIR system. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove all ...

Brake Pipe and Hose Inspection
Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Visually inspect all of the brake pipes for the following conditions: Kinks, incorrect routing, missing or damaged retainers Leaking fittin ...

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