Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Emblem/Nameplate Replacement

    Caution:

    Refer to Exterior Trim Emblem Removal Caution.

  1. The part and vehicle surface should be 21?°C (70?°F) prior to installation. The vehicle should remain inside in a temperature range of 21?°C (70?°F) for 1 hour after assembly to allow the adhesive to develop sufficient bond strength.
  2. Using masking tape, mark two sides of the placement where the old emblem/nameplate was placed.
  3. Use a heat gun or equivalent, to heat the adhesive backed emblem/nameplates.
  4. A flat-bladed plastic tool can assist in the removal process.
  5. Wipe the vehicle surface area with a 50/50 solution by volume of isopropyl alcohol and clean drinkable water.
  6. Dry the area with a clean lint-free cotton cloth.
  7. Close any doors, liftgates, endgates and rear compartment lids where emblem/nameplates are to be placed.
  8. When removing protective liners from adhesive backed emblem/nameplates, be careful not to touch the adhesive tape or allow the tape to come in contact with dirt or any foreign matter prior to the placement and adhesion.
  9. Remove the protective liner from the emblem/nameplate.
  10. Position, align and press the emblem/nameplate to the previously marked location.
  11. Using a clean towel and the palm of the hand, press firmly for approximately 30?€‰seconds, the emblem/nameplate to the vehicle body panel surface.
  12. Ensure the emblem/nameplate is attached firmly to the body panel surface.
  13. Remove the masking tape and clean all tape residue from the vehicle body panel surface around the emblem/nameplate attachment location.
Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than ...

Environmental Fallout (Acid Rain)
Caution: Refer to Clearcoat/Ultraviolet Screeners Caution. Note: Always refer to the manufacturer's packaged instructions for the detailed procedures of materials used for compounding ...

Other materials:

Brake Pedal Travel Measurement and Inspection
Special Tools CH-28662 Brake Pedal Effort Gauge For equivalent regional tools, refer to Special Tools. With the ignition OFF and the brakes cool, apply the brakes 3–5 times, or until the brake pedal becomes firm, in order to deplete the brake booster power reserve. In ...

Clutch and Differential Housing Assemble
Special Tools R-0007761 Universal Handle for Pullers and Installers R-0407009 Countershaft Front Bearing Driver R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407014 Gearshift Device Bushing Driver ?E#8201;Use with R-0007761 S-9707500 Axle Shaft Seal Installer Fo ...

Timing Belt Removal
Special Tools EN-6333 Locking Pin EN-6340 Locking Tool For equivalent regional tools, refer to Special Tools. Note: The timing belt drive gear and oil pump housing must align. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt ...

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