Chevrolet Sonic Repair Manual: Clutch and Differential Housing Assemble
Special Tools
- R-0007761 Universal Handle for Pullers and Installers
- R-0407009 Countershaft Front Bearing Driver
- R-0407010 Input Shaft Needle Bearing Puller and Driver
- R-0407014 Gearshift Device Bushing Driver ?E#8201;Use with R-0007761
- S-9707500 Axle Shaft Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the shift shaft bushings (3) using the R-0407014 bushing
driver (2) and R-0007761 handle (1).
- Install the main shaft front bearing assembly (3) using the R-0407009
driver (2) and the R-0007761 handle (1).
- Install the input shaft front bearing assembly (3) using the R-0407010
driver (2) and the R-0007761 handle (1).
Note:
Align the tabs on the clutch yoke shaft bushings to the
slots in the clutch and differential housing.
- Install the clutch yoke shaft bushings (1).
- Install the clutch release bearing collar seal (3).
- Install the clutch release bearing collar (2).
Caution:
Refer to Fastener Caution.
- Install the clutch release bearing collar bolt (1) and tighten to 5 Y
(44.3 lb in)
.
- Install the front wheel drive shaft oil seal assembly (3) using the S-9707500
seal installer (2) and the R-0007761 handle (1).
- Install the transmission magnet (1). Tighten to 4 Y (35.4 lb in) plus
45° plus an additional 90°
.
- Install the NEW vehicle speed sensor O-ring seal (3).
- Install the vehicle speed sensor assembly (2).
- Install the vehicle speed sensor bolt (1). Tighten to 5 Y (44 lb in)
.
Special Tools
6-9607346 Sensor Ring Gear Puller
J-810704 Steering Column Center Bar Puller
J-810721 Axle Shaft Seal Remover Support Base
R-0006749 Support Base
R-0407011 Bearing Race Rem ...
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Other materials:
Front Side Door Check Link Replacement
iii!
Front Side Door Check Link Replacement
Callout
Component Name
Preliminary Procedure
Remove the front side door trim panel. Refer to Front Side Door Trim
Replacement.
1
Front Side Door Check ...
Rear Compartment Lid Applique Replacement
Rear Compartment Lid Applique Replacement
Callout
Component Name
Preliminary Procedure
Open and support the rear compartment lid.
Remove the rear compartment lid inner panel trim. Refer to Rear
Compartment Lid Inner Panel ...
Power Steering System Description and Operation
The power steering system reduces the amount of effort needed to steer the vehicle.
The system uses the powertrain control module (PCM), body control module (BCM),
power steering control module (PSCM), discrete battery voltage supply circuit, steering
shaft torque sensor, steering wheel positi ...
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