Chevrolet Sonic Repair Manual: Differential Case Assemble
Special Tools
- J-810721 Axle Shaft Seal Remover Support Base
- R-0407011 Bearing Race Remover
- R-0407012 Differential Carrier Cone Bearing Cap Driver
- R-0007761 Universal Handle for Pullers and Installers
- S-9407194 Speed Sensor Impeller Ring Installer
- S-9407195 Pinion Gear Case Bearing Installer
- S-9707500 Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the front differential pinion and side gear thrust washer. It must be possible to insert the collar (1) of the thrust washer into the guide for the pinion gears in the housing.
- Install the front differential pinion gears (3) and side gears (4).
- Install the front differential pinion gear shaft (2) and the pinion gear shaft retaining washers (1).
- If both components are reused align the assembly marks (3).
- Install the front differential ring gear (2).
- Install the front differential ring gear bolts (1). Tighten
to 90 N? (66.4 lb ft)
.
- Install the ring front wheel speed sensor reluctor wheel (1) using the S-9407194 installer and a hydraulic press.
- Install the front differential bearing assemblies (1) using the S-9407195 installer and a hydraulic press.
- Install the front wheel drive shaft oil seal (3) using the R-0007761 handle (1), S-9707500 seal installer (2), and the J-810721 support base (4).
- Install the front differential bearing race (3) using the R-0007761 handle (1) and the R-0407012 driver (2).
Note:
Lubricate rotating parts on their bearing, running, seating, and pressure surfaces using transmission fluid.
Warning:
Refer to Safety Glasses Warning.
Clutch and Differential Housing Disassemble
Special Tools
M-680770 Universal Sliding Mallet
R-0007758 Holding Fixture
R-0407008 Counter Shaft Bearing Remover
R-0407010 Input Shaft Needle Bearing Puller and Driver
R-0407013 Gearshi ...
Differential Case Disassemble
Special Tools
6-9607346 Sensor Ring Gear Puller
J-810704 Steering Column Center Bar Puller
J-810721 Axle Shaft Seal Remover Support Base
R-0006749 Support Base
R-0407011 Bearing Race Rem ...
Other materials:
Power Door Locks
Select and the following may display:
Auto Door Unlock
Unlocked Door Anti Lock Out
Delayed Door Lock
Auto Door Unlock
Select to set which of the doors will automatically unlock when the vehicle is
shifted into P (Park).
Select All Doors, Driver Door, or Off.
Unlocked Door Anti Lock O ...
What to Do with Used Oil
Used engine oil contains certain elements that can be unhealthy for your skin
and could even cause cancer. Do not let used oil stay on your skin for very long.
Clean your skin and nails with soap and water, or a good hand cleaner. Wash or properly
dispose of clothing or rags containing used en ...
Battery Description and Operation
Warning: Batteries produce explosive gases, contain corrosive acid,
and supply levels of electrical current high enough to cause burns. Therefore,
to reduce the risk of personal injury when working near a battery:
Always shield your eyes and avoid leaning over the battery whenever
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