Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Component Description

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Component Description

Cylinder Block

The cylinder hollow frame structured in–line 4 cylinder. The block has 5 crankshaft bearings with the thrust bearing located on the third bearing from the front of the engine.


The crankshaft is a steel crankshaft. It is supported in 5 main journals with main bearings which have oil clearance for lubrication. The 3rd bearing is the thrust bearing which controls the proper axial end play of the crankshaft. A harmonic damper is used to control torsional vibration.

Oil Pump

The engine is equipped with a variable oil pump. The oil pump is integrated into the engine front cover and provides different oil pressure values depending on the engine speed.

Oil Pan

The oil pan is a structural aluminum oil pan with transmission attachment points. The oil suction gallery for the oil pump is integrated into the oil pan.

Piston and Connecting Rod

The pistons are aluminum pistons. The connecting rods are made of fractured steel. The piston pin is floating in piston bore and shrinked in connecting rod.

Cylinder Head

This cylinder head is a double over head camshaft (DOHC) type and has 2 camshafts that open 4 valves per cylinder with hydraulic valve lash adjusters and hydraulic valve lash adjuster arms. The cylinder head is made of cast aluminum alloy for better strength and hardness while remaining light weight. The combustion chamber of the cylinder head is designed for increasing of squish and swirl efficiency to help maximize gasoline combustion efficiency.

Camshaft Drive with Variable Camshaft Timing

A timing chain is used for camshaft drive. There is a tensioner to control the tension of the chain. The engine is equipped with a variable camshaft timing system. The camshaft adjuster will readjust itself depending on the engine speed. The valve timing readjusts to reduce fuel consumption and provide optimal power and torque.

Intake Manifold

The intake manifold provides the air flow passage to the combustion chambers through the throttle body. The intake manifold along with the throttle body have an effect on engine torque, power, noise, driveability, emission, fuel economy and performance. The intake manifold is made of plastic for better strength with maintaining a light weight.


The turbocharger consists of turbine and compressor on a common shaft. The shaft bearing is constructed to higher rotation speed and lubricated by engine oil. The turbocharger is water cooled for improved durability. The turbine wheel is driven by exhaust emissions. The compressor wheel compresses the intake air. A bypass valve (Wastegate) regulates the charging pressure for generating a high pressure at low speed as well. At a defined charging pressure it regulates the way of the exhaust emission on bypassing the turbine wheel. The Wastegate valve is controlled pneumatic and electric from the pressure in the intake manifold. The pressure of exhaust emission is reduced by opening the Wastegate thereby reducing the intake pressure.

Electrical Power Management Description and Operation
Electrical Power Management The electrical power management is used to monitor and control the charging system and alert the driver of possible problems within the charging system. The ...

Engine Cover Replacement
Engine Cover Replacement Callout Component Name 1 Engine Cover Procedure Use a suitable tool to first unclip the ...

Other materials:

Brake Drum Surface and Wear Inspection
Special Tools CH-8001 Dial Indicator Set For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. With the brake drum removed, clean the brake shoe lining contact surface of the brake drum with denatured alcohol or an equivalent approved brak ...

3-5-Reverse and 4-5-6 Clutch Housing Assemble (6T30/40/45/50 - Gen 2)
Table 1: 4?? Clutch Piston Installation Table 2: 4?? Clutch Fluid Dam Installation Table 3: 3? Reverse Clutch Plates Installation Table 4: Reluctor Wheel and Piston Installation Table 5: 4?? Clutch Plates Installation Table 6: ...

Transmission Replacement
Removal Procedure Remove the battery and battery tray. Refer to Battery Tray Replacement. Disconnect the transmission range selector lever cable terminal (1) from the transmission manual pin. Press the locking tab forward in order to release the tran ...

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