Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Coolant Thermostat Housing Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Thermostat / Engine Coolant Thermostat Housing Installation

    Caution:

    Refer to Engine Coolant Thermostat Housing Caution.

  1. Clean sealing surface.
  2. Install a NEW engine coolant thermostat housing seal.

  3. Install the engine coolant thermostat housing (2).
  4. Caution:

    Refer to Fastener Caution.

    Note:

    Screw in the 4 bolts until the engine coolant thermostat housing is in contact with the cylinder head.

  5. Install the 4 engine coolant thermostat housing bolts (3) and tighten to 2 Y (18 lb in)

    .



  6. Caution:

    Following the proper fastener tightening sequence and torque is essential. Failure to do so may fracture the thermostat housing.

  7. Tighten the 4 engine coolant thermostat housing bolts to 8 Y (71 lb in)

    in sequence (1?E?E?E).



  8. Install the engine coolant thermostat housing retainer (1).
  9. Install the engine coolant thermostat housing retainer nut (4) and tighten to 6 Y (53 lb in)

    .

Engine Coolant Thermostat Replacement (LUW)
Removal Procedure Warning: Refer to Battery Disconnect Warning. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. D ...

Radiator
...

Other materials:

Disarming the System
To disarm the system, either unlock the doors using the RKE transmitter, or start the vehicle with a recognized transmitter in the vehicle. To avoid setting off the alarm by accident: Press on the RKE transmitter. Start the vehicle. To avoid setting off the alarm by accident: Lock t ...

Wheel Drive Shaft Outer Joint Inspection
Disassembly Procedure Remove the outer constant velocity (CV) joint and boot from the wheel drive shaft. Refer to Front Wheel Drive Shaft Outer Joint and Boot Replacement. Remove any lubricant from the CV joint. Note: Position the cage and the inner race so they a ...

Engine Mount Bracket Installation
Install the engine mount bracket (2). Caution: Refer to Fastener Caution. Install the 3 engine mount bracket bolts and tighten to  60 Y (45 lb ft) + 45?E0°. ...

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