Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Flywheel Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Flywheel Installation

Special Tools

For equivalent regional tools, refer to Special Tools.

  1. Clean the thread in the crankshaft.

  2. Install the crankshaft position reluctor ring (1).

  3. Install the flywheel (2).
  4. Install the EN-652 holder (1).


  5. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  6. Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:
    1. First pass to  35 Y (26 lb ft)

      .

    2. Second pass to additional  30°

      .

    3. Third pass to an additional  15°

      .

  7. Remove the EN-652 holder.
Engine Cover Replacement
Engine Cover Replacement Callout Component Name 1 Engine Cover Procedure Use a suitable tool to first unclip the ...

Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder  (1) to hold the engine flywheel (2). Remove an ...

Other materials:

Engine Oil Pressure Light
Caution Lack of proper engine oil maintenance can damage the engine. Driving with the engine oil low can also damage the engine. The repairs would not be covered by the vehicle warranty. Check the oil level as soon as possible. Add oil if required, but if the oil level is within the operating ...

Drivetrain and Front Suspension Frame Replacement
Special Tools EN-45059 Angle Meter For equivalent regional tools, refer to Special Tools. Removal Procedure Support the radiator and condenser from above using the upper brackets on each side. Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle. Re ...

Battery Current Sensor Replacement
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Disconnect the battery current sensor from the body harness connector. Unclip the battery current sensor from the battery tray. Remove the battery ...

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