Chevrolet Sonic Repair Manual: Engine Flywheel Installation
Special Tools
- EN-652 Flywheel Holder
- EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
- Clean the thread in the crankshaft.
- Install the crankshaft position reluctor ring (1).
- Install the flywheel (2).
- Install the EN-652 holder (1).
- Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:
- First pass to 35 Y (26 lb ft)
.
- Second pass to additional 30°
.
- Third pass to an additional 15°
.
- Remove the EN-652 holder.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Engine Cover Replacement
Engine Cover Replacement
Callout
Component Name
1
Engine Cover
Procedure
Use a suitable tool to first unclip the ...
Engine Flywheel Removal
Special Tools
EN-652 Flywheel Holder
For equivalent regional tools, refer to Special Tools.
Install EN-652 holder (1) to hold the engine flywheel (2).
Remove an ...
Other materials:
Halogen Bulb Warning
Warning: Halogen bulbs contain gas under pressure. Handling a bulb
improperly could cause it to shatter into flying glass fragments. To help avoid
personal injury:
Turn off the lamp switch and allow the bulb to cool before changing
the bulb.
Leave the lamp switch OFF until th ...
Rear Side Door Adjustment (4 Door Notch Back 69)
Rear Side Door Adjustment
Callout
Component Name
1
Rear Side Door
Caution: Refer to Fastener Caution.
Procedure
Loosen the rear door hinge bolt?€‰(Qty:?€‰4) to adjust the rear
door.
A ...
Fuel Tank Draining
Warning: Refer to Gasoline/Gasoline Vapors Warning.
Note: The fuel tank must be drained with a suitable, commercially-available
fuel removal unit and suction hose - follow safety regulations and national
legislation. The fuel tank is fitted with a refill limit float valve. T ...
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