Chevrolet Sonic Repair Manual: Engine Flywheel Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Flywheel Installation

Special Tools

EN-652 Flywheel Holder
EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools.

Clean the thread in the crankshaft.

Install the crankshaft position reluctor ring (1).

Install the flywheel (2).
Install the EN-652 holder (1).

Caution:

Refer to Fastener Caution.

Caution:

Refer to Torque-to-Yield Fastener Caution.

Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:

First pass to 35 Y (26 lb ft)
.
Second pass to additional 30°
.
Third pass to an additional 15°
.

Remove the EN-652 holder.

Engine Cover Replacement

Engine Cover Replacement Callout Component Name 1 Engine Cover Procedure Use a suitable tool to first unclip the ...

Engine Flywheel Removal

Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove an ...

Other materials:

Front Fog Lamp Bulb Replacement
Front Fog Lamp Bulb Replacement Callout Component Name Preliminary Procedure Remove either the left front or right front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. Disconnect the electrical connector t ...

Rear Compartment Lid Adjustment
Rear Compartment Lid Adjustment Callout Component Name 1 Rear Compartment Lid Caution: Refer to Fastener Caution Procedure Loosen the rear compartment lid hinge bolts (Qty:?€‰4) to adjust the ...

Selector and Shift Lever Cable Bracket Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Disconnect the shift lever and selector lever cable end (1) from the transmission shift lever and selector lever. Pull the cable retainers (2) to release the shift le ...

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