Chevrolet Sonic Repair Manual: Engine Flywheel Installation
Special Tools
- EN-652 Flywheel Holder
- EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
- Clean the thread in the crankshaft.
- Install the crankshaft position reluctor ring (1).
- Install the flywheel (2).
- Install the EN-652 holder (1).
- Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:
- First pass to 35 Y (26 lb ft)
.
- Second pass to additional 30°
.
- Third pass to an additional 15°
.
- Remove the EN-652 holder.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Engine Cover Replacement
Engine Cover Replacement
Callout
Component Name
1
Engine Cover
Procedure
Use a suitable tool to first unclip the ...
Engine Flywheel Removal
Special Tools
EN-652 Flywheel Holder
For equivalent regional tools, refer to Special Tools.
Install EN-652 holder (1) to hold the engine flywheel (2).
Remove an ...
Other materials:
Rear Side Door Window Replacement (Hatchback)
Rear Side Door Window Replacement
Callout
Component Name
Warning: Refer to Glass and Sheet Metal Handling Warning.
Preliminary Procedures
Remove the rear side door trim panel. Refer to Rear Side Door Trim
...
Brake System Warning Light
The vehicle brake system consists of two hydraulic circuits. If one circuit is
not working, the remaining circuit can still work to stop the vehicle. For normal
braking performance, both circuits need to be working
If the warning light comes on, there is a brake problem. Have the brake system ...
Engine Coolant Thermostat Housing Installation
Caution: Refer to Engine Coolant Thermostat Housing Caution.
Clean sealing surface.
Install a NEW engine coolant thermostat housing seal.
Install the engine coolant thermostat housing (2).
Caution: Refer to Fastener Caution.
Note: Screw in the 4 ...
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