Chevrolet Sonic Repair Manual: Engine Flywheel Installation
Special Tools
- EN-652 Flywheel Holder
- EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
- Clean the thread in the crankshaft.
- Install the crankshaft position reluctor ring (1).
- Install the flywheel (2).
- Install the EN-652 holder (1).
- Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:
- First pass to 35 Y (26 lb ft)
.
- Second pass to additional 30°
.
- Third pass to an additional 15°
.
- Remove the EN-652 holder.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Engine Cover Replacement
Engine Cover Replacement
Callout
Component Name
1
Engine Cover
Procedure
Use a suitable tool to first unclip the ...
Engine Flywheel Removal
Special Tools
EN-652 Flywheel Holder
For equivalent regional tools, refer to Special Tools.
Install EN-652 holder (1) to hold the engine flywheel (2).
Remove an ...
Other materials:
Rear Side Door Trim Replacement (Hatchback)
Rear Side Door Trim Replacement
Callout
Component Name
Preliminary Procedure
Remove the rear side door upper rear trim panel. Refer to Rear Side Door
Upper Rear Trim Panel Replacement.
1
Rear Si ...
Steering Linkage Outer Tie Rod Inspection
Special Tools
GE-8001 Dial Indicator Set
For equivalent regional tools, refer to Special Tools.
Note: This inspection procedure does not supersede local government
required inspections that have more stringent requirements.
Inspect the outer tie rod seal. If the outer tie rod ...
Intake Manifold Removal (1.8L LUW and LWE)
Remove the 2 intake manifold brace bolts (2, 3).
Remove the intake manifold brace (1).
Remove the 7 intake manifold bolts (1).
Remove the intake manifold (2) and the 4 intake manifold gaskets.
...
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