Chevrolet Sonic Repair Manual: Engine Flywheel Installation
Special Tools
- EN-652 Flywheel Holder
- EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
- Clean the thread in the crankshaft.
- Install the crankshaft position reluctor ring (1).
- Install the flywheel (2).
- Install the EN-652 holder (1).
- Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:
- First pass to 35 Y (26 lb ft)
.
- Second pass to additional 30°
.
- Third pass to an additional 15°
.
- Remove the EN-652 holder.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Engine Cover Replacement
Engine Cover Replacement
Callout
Component Name
1
Engine Cover
Procedure
Use a suitable tool to first unclip the ...
Engine Flywheel Removal
Special Tools
EN-652 Flywheel Holder
For equivalent regional tools, refer to Special Tools.
Install EN-652 holder (1) to hold the engine flywheel (2).
Remove an ...
Other materials:
Steering Gear Replacement
Steering Gear Replacement
Callout
Component Name
Caution: With wheels of the vehicle facing straight ahead,
secure the steering wheel utilizing steering column anti-rotation pin,
steering column lock, or a strap to p ...
Fuel Pressure Measurement
Special Tools
EN 34730?E1 Pressure Tester
For equivalent regional tools, refer to Special Tools
Warning: Gasoline or gasoline vapors are highly flammable. A fire
could occur if an ignition source is present. Never drain or store gasoline
or diesel fuel in an open con ...
Synchronizers Assemble
1st/2nd Gear Synchronizer
iv
Note: When servicing the synchronizers, retain them in the
same order that they are removed. Keep the synchronizer components together
and mark them to identify correct location.
Install the synchronizer inserts (1) into ...
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