Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Flywheel Installation

Special Tools

For equivalent regional tools, refer to Special Tools.

  1. Clean the thread in the crankshaft.

  2. Install the crankshaft position reluctor ring (1).

  3. Install the flywheel (2).
  4. Install the EN-652 holder (1).


  5. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  6. Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:
    1. First pass to  35 Y (26 lb ft)

      .

    2. Second pass to additional  30?

      .

    3. Third pass to an additional  15?

      .

  7. Remove the EN-652 holder.
Automatic Transmission Flex Plate Replacement
Automatic Transmission Flex Plate Replacement Callout Component Name Preliminary Procedure Remove the transmission. Refer to Tr ...

Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder  (1) to hold the engine flywheel (2). Remove ...

Other materials:

Tire Sealant and Compressor Kit
Warning Idling a vehicle in an enclosed area with poor ventilation is dangerous. Engine exhaust may enter the vehicle. Engine exhaust contains carbon monoxide (CO) which cannot be seen or smelled. It can cause unconsciousness and even death. Never run the engine in an enclosed area that has n ...

Draining Fluids and Oil Filter Removal
Place a drip pan underneath. Remove the oil filter cap (1). Remove the oil filter cap seal (2). Remove and properly dispose of the oil filter insert  (3). Re-install the oil filter cap. Remove the oil drain bolt. Drain the engine oil into the drip pan. ...

Transmission Fluid Drain and Fill
Draining Procedure Note: The fluid check bolt at the front of the transmission may not be opened. The transmission fluid drained out during the pre-delivery inspection may be re-used. New transmission fluid must be used during servicing work. The transmis ...

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