Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Flywheel Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Flywheel Replacement



Engine Flywheel Replacement

Callout

Component Name

Preliminary Procedure

Remove the clutch pressure and driven Plate . Refer to Clutch Pressure and Driven Plate Replacement.

Special Tools

  • EN-652 Flywheel Holder
  • EN-45059 Torque Angle Sensor Kit

For equivalent regional tools. Refer to Special Tools.

1

Flywheel Fastener (Qty: 6)

Caution:

Refer to Fastener Caution.

Procedure

Discard the flywheel fastener and use a NEW fastener for installation.

Tighten

  • First pass to 35 Y (26 lb ft)
  • Second pass to additional 30°.
  • Final pass to an additional 15°.

2

Flywheel

Procedure

Inspect the engine flywheel for the following:

  1. Stress cracks around the engine flywheel.
  2. Cracks at welded areas that retain the ring gear onto the engine flywheel.
  3. Damaged or missing ring gear teeth.
  4. Do not attempt to repair the welded areas that retain the ring gear to the engine flywheel plate. Install a new engine flywheel.
Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder  (1) to hold the engine flywheel (2). Remove an ...

Engine Identification
Engine Number Note: The engine identification number must be stamped to the cylinder block in case of engine replacement. The engine number is stamped to the engine blockR ...

Other materials:

Older Children
Older children who have outgrown booster seats should wear the vehicle safety belts. The manufacturer instructions that come with the booster seat state the weight and height limitations for that booster. Use a booster seat with a lap-shoulder belt until the child passes the fit test below: ...

Turn and Lane-Change Signals
Move the lever all the way up or down to signal a turn. An arrow on the instrument cluster will flash in the direction of the turn or lane change. Raise or lower the lever until the arrow starts to flash to signal a lane change. Hold it there until the lane change is completed. If the lever ...

Front Side Door Window Regulator Handle Replacement
Front Side Door Window Regulator Handle Replacement Callout Component Name 1 Front Side Door Window Regulator Handle Clip Procedure Use the appropriate tool, remove the clip from handle. 2 ...

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