Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Front Cover and Oil Pump Disassemble

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Engine Front Cover and Oil Pump Disassemble

Engine Front Cover Disassemble

    Remove the intake camshaft position sensor bolt (1).
  1. Remove the intake camshaft position sensor bolt (1).
  2. Remove the intake camshaft position sensor (2) and the seal ring (3).
  3. Remove the exhaust camshaft position sensor bolt (6).
  4. Remove the exhaust camshaft position sensor (5) and the seal ring (4).
  5. Remove the oil pressure relief valve (7, 8 and 9)
  6. Remove the crankshaft front oil seal (10).
Oil Pump Removal

    Remove the 8 oil pump cover bolts (1).
  1. Remove the 8 oil pump cover bolts (1).
  2. Remove the oil pump cover (2).

  3. Warning:

    Before removing the spring, cover the spring with a towel to prevent the spring from flying and possibly causing damage or personal injury.

    Note:

    Position a screw driver between the oil pump slide spring windings (2).

  4. Protect the engine front cover edge (1) with a suitable piece of plastic.
  5. Compress the oil pump slide spring with a screw driver and remove the oil pump slide spring along with the oil pump slide spring pin.

  6. Note:

    Mind the installation position of the oil pump components.

  7. Remove the oil pump components in the following order:
    1. Outer oil pump vane ring (1).
    2. Oil pump vane rotor (3) and the 7 oil pump vanes (2).
    3. Inner oil pump vane ring (6).
    4. Oil pump slide (4) and the 2 oil pump slide seals with the 2 oil pump slide seal springs (5).
Engine Front Cover and Oil Pump Cleaning and Inspection
Engine Front Cover Cleaning Procedure Clean the engine front cover sealing surface. Warning: Wear safety glasses when using compressed air in order to prevent eye injury. ...

Engine Front Cover and Oil Pump Installation
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Engine Mount Replacement - Right Side
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Definitions and Abbreviations
Throttle Positions Engine Braking A condition where the engine is used to slow the vehicle by manually downshifting during a zero throttle coastdown. Full Throttle Downshift A quick apply of the accelerator pedal to its full travel, forcing a downshift. ...

Gears Cleaning and Inspection (Gen 1)
Gears Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the following gears in a suitable solvent and air dry all the p ...

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